Toro 133-7128 User manual

FormNo.3407-216RevA

RoadLightandHomologationKit

Workman®GTXSeriesUtilityVehicle

ModelNo.133-7128

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Note:TheBrakeandSignalKit(ToroPartNo.132-8579fortheWorkmanGTXor133-7127fortheWorkmanGTX

Electric)mustbeinstalledonthemachinetoinstallthiskit.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

Headlight2

Headlightadapter2

2Cabletie5

Installtheheadlights.

Wireharness1

Platelight2

Phillips-headscrew(#10x5/8inch)4

Locknut(#10)4

Platebracket1

Pushfastener2

Installtheplatebracketandwire

harness.

4Serialplate1Installtheserialplate.

Speedplate3

Plate-mountbracket2

5Poprivet(3/16x0.92inch)17

Installthespeedplates.

6Nopartsrequired–Completetheinstallation.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3407-216*A

PreparingtheMachine

NoPartsRequired

Procedure

1.Movethemachinetoalevelsurface(boxAofFigure1).

2.Engagetheparkingbrake(boxBofFigure1).

3.Removethekeyfromtheignitionswitch(boxCofFigure1).

4.Removethenegativebatterycablefromthebattery(boxDofFigure1).

Figure1

InstallingtheHeadlights

Partsneededforthisprocedure:

2Headlight

2Headlightadapter

5Cabletie

Procedure

1.Removetheexistingleftandrightheadlightsfromthe

headlightpositions.

2.Installaheadlightadaptertoeachheadlight(Figure2).

g035872

Figure2

1.Headlight3.Cabletie

2.Headlightadapter4.Clip

3.Installtheheadlightsintothefrontofthemachineand

securethemwiththeexistingclips(Figure2).

4.Securetheelectricalconnectorontheheadlightadapter

tothemachinewireharnesselectricalconnectorwith

thecableties(Figure3).

g035942

Figure3

1.Nutwiththeclipinstalled3.Securetheconnections

withcableties.

2.Headlightconnection

InstallingthePlateBracket

andWireHarness

Partsneededforthisprocedure:

1Wireharness

2Platelight

4Phillips-headscrew(#10x5/8inch)

4Locknut(#10)

1Platebracket

2Pushfastener

InstallingthePushFasteners

1.Beneaththecargobed,measure267mm(10-1/2

inches)rearwardfromtheedgeoftheframecrosstube

and38mm(1-1/2inches)inwardfromtheedgeofthe

rightsway-barmount,andmarkthelocation(Figure4).

Figure4

1.38mm(1-1/2inches)4.267mm(10-1/2inches)

2.318mm(12-1/2inches)5.Framecrosstube

3.Drilla6.35mm(1/4inch)

hole.

6.Rightsway-barmount

2.Beneaththecargobed,measure267mm(10-1/2

inches)rearwardfromtheedgeoftheframecrosstube

and38mm(1-1/2inches)inwardfromtheedgeofthe

leftsway-barmount,andmarkthelocation(Figure4).

Note:Thedistancebetweenthe2locationsshouldbe

267mm(10-1/2inches)

3.Drill2holes(6.35mmor1/4inchdiameter)inthe

plasticcargobed(Figure4).

4.Installthe2pushfastenersintotheholes.

InstallingthePlateBracketandWire

Harness

1.Removethe4existingange-headboltsfromthe

undersideofthecargobedandusethemtoinstallthe

platebracket(Figure5).

Figure5

1.Platelight5.Locknut(#10)

2.Phillips-headscrew(#10x

5/8inch)

6.Wireharness

3.Platebracket7.Edgeclips

4.Existingbolts8.Frontofthecargobed

2.Removetheexistingedgeclipsfromthewireharness

(Figure5).

3.Securethewireharnesstothepushfastenersunderthe

cargobedusingthecabletiesonthefasteners(Figure

6).

Figure6

1.Pushfasteners2.Wireharness

4.Insertthewiresthroughthelargeholesintheplate

bracketandconnecttothe2platelights(Figure7).

G017809

Figure7

1.Phillips-headscrew(#10x

5/8inch)

4.Wireharness

2.Platelight5.Platebracket

3.Locknut

5.Installtheplatelightstotheplatebracketusingthe4

Phillips-headscrews(#10x5/8inch)and4locknuts

(#10)asshowninFigure7.

6.UnplugthelefttaillightwireharnessfromtheBrake

andSignalKitwireharness.

7.Connectthewireharnessfromthiskittotheleft

taillightwireharnessandtheBrakeandSignalKitwire

harness.

Figure8

1.Lefttaillightwireharness3.BrakeandSignalKitwire

harness

2.Wireharnessfromthiskit

8.Usecabletiestosecurethewireharnesstothemachine.

InstallingtheSerialPlate

Partsneededforthisprocedure:

1Serialplate

Procedure

1.Installtheserialplateusing4rivetsinthelocation

showninFigure9.

Figure9

TireNotShown

1.Bracket4.Rivet

2.13mm(1/2inch)leftofthe

bracket

5.19mm(3/4inch)below

edgeoftheframe

3.Serialplate

2.Stamptheserialnumberonthemachineinthelocation

showninFigure10.

Note:Thetextsizemustbe7mm(0.28inches)or

larger.

Figure10

TireNotShown

1.Stamptheserialnumberhere.

InstallingtheSpeedPlates

Partsneededforthisprocedure:

3Speedplate

2Plate-mountbracket

17Poprivet(3/16x0.92inch)

InstallingtheSpeedPlatestotheSeat

BaseSides

1.Ontheleftsideofthemachine,measure51mm(2

inches)frombottom,leftoftheseatbaseside,and

markthislocation(Figure11).

2.Measure57mm(2.25inches)directlyabovethe

locationandmarkthislocation(Figure11).

3.Measure83mm(3.25inches)fromtheleftofthe

locationmarkedinstep2,andmarkthislocation

(Figure11).

4.Measure80mm(3.16inches)fromtheleftofthe

locationmarkedinstep3,thenmeasure299mm(11.78

inches)directlyabovethislocation,andmarkthis

location(Figure11).

5.Measure83mm(3.25inches)fromtherightofthe

locationmarkedinstep4,andmarkthislocation

(Figure11).

6.Drilla5mm(13/64inch)holeateachofthe4marked

locations(Figure11).

CAUTION

Usecautionwhendrillingtheholesintothe

seatbasesides.

OntheWorkmanGTXGasolineUtility

Vehicle,thefueltankresidesbehindtheseat

basesideonthedriver’ssideofthemachine,

andthebatteryresidesbehindtheseatbase

sideonthepassenger’ssideofthemachine.

OntheWorkmanGTXElectricUtilityVehicle,

thebatterychargerresidesbehindtheseat

basesideonthedriver’ssideofthemachine.

Ifyoudrilltoofarintotheseatbasesides,you

maydamagethesecomponents.

Figure11

LeftSideoftheMachineShown

1.83mm(3.25inches)5.83mm(3.25inches)

2.51mm(2inches)6.80mm(3.16inches)

3.57mm(2.25inches)7.Drillatthese4locations.

4.299mm(11.78inches)

7.Installtheplate-mountbrackettotheseatbaseside

using4poprivets(3/16x0.92inch)asshownin

Figure12.

Figure12

LeftSideoftheMachineShown

1.Seatbaseside3.Poprivet(3/16x0.92inch)

2.Plate-mountbracket

8.Installthespeedplatetotheplate-mountbracketusing

3poprivets(3/16x0.92inch)asshowninFigure13.

Figure13

LeftSideoftheMachineShown

1.Plate-mountbracket3.Poprivet(3/16x0.92inch)

2.Speedplate

9.Repeattheprocedurefortherightsideofthemachine.

InstallingtheSpeedPlatetotheTailgate

1.Ontherightsideofthetailgate,measure95mm(3.75

inches)fromtherightedgeofthetailgateand70mm

(2.75inches)fromthetopofthetailgate,andmark

thelocation(Figure14).

2.Measure128mm(5.02inches)downfromthehole

markedinstep1and74mm(2.9inches)totheright

andleftandmarkthe2locations(Figure14).

3.Drilla5mm(13/64inch)holeateachofthe3marked

locations(Figure14).

Important:Drillthroughonly1wallofthe

tailgate.

Figure14

1.74mm(2.9inches)4.128mm(5.02inches)

2.95mm(3.75inches)5.Drillatthese3locations.

3.70mm(2.75inches)

4.Installthespeedplatetothetailgateusing3poprivets

(3/16x0.92inch)asshowninFigure15.

Figure15

1.Speedplate2.Poprivet(3/16x0.92inch)

CompletingtheInstallation

NoPartsRequired

Procedure

Installthenegativebatterycabletothebattery.

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