Toshiba ETB003Z User manual

E6581339⑥

Expansion IO Card Option 1

ETB003Z Instruction manual

NOTE

1. Make sure that this instruction manual is delivered to the end user of the

expansion IO card option.

this manual before installing or operating the inverter unit, and store it in a

2005

NOTICE

1. Make sure that this instruction manual is delivered to the end user of the expansion

IO card option.

2. Read this manual before installing or operating the expansion IO card option. Keep

it in a safe place for reference.

3. All information contained in this manual are subject to change without notice.

Please confirm the latest information on our web site “www.inverter.co.jp”.

E6581339⑥

Safety precautions

On the inverter and in its instruction manual, important information is contained for

preventing injuries to users and damages to assets and for proper use of the device.

Read the instruction manual attached to VF-AS1/PS1 along with this instruction manual

for completely understanding the safety precautions and adhere to the contents of these

manuals.

Explanation of markings

Marking Meaning of marking

Warning Indicates that errors in operation may lead to death or serious injury.

Caution

Indicates that errors in operation may lead to injury (*1) to people or that these errors

may cause damage to physical property. (*2)

(*1) Such things as injury, burns or shock that will not require hospitalization or long periods of

outpatient treatment.

(*2) Physical property damage refers to wide-ranging damage to assets and materials.

Meanings of symbols

Marking Meaning of marking

Indicates prohibition (Don't do it).

What is prohibited will be described in or near the symbol in either text or picture

form.

Indicates something mandatory (must be done).

What is mandatory will be described in or near the symbol in either text or picture

form.

Indicates danger or warning.

What is dangerous, or what the warning should be applied to will be described in or

near the symbol in either text or picture form.

E6581339⑥

■ Limitation of use

Safety precaution

▼ Never use this unit with any device other than TOSVERT VF-AS1/PS1 series inverters. Doing so may

cause an accident.

■ General Operation

Warning

Disassembly

prohibited

▼ Never disassemble, modify or repair.

Doing so could result in electric shock, fire and injury. For repairs, call your sales

agency.

Prohibited

▼ Do not attach this option to any inverter other than the VF-AS1/PS1.

Doing so could result in electric shock or fire.

▼ Don't place or insert any kind of object into the ETB003Z (electrical wire cuttings, rods,

wires).

Doing so could result in electric shock or fire.

▼ Do not allow water or any other fluid to come in contact with the ETB003Z.

Doing so could result in electric shock or fire.

Mandatory

▼If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately

turn off the VF-AS1/PS1.

If the equipment is continued in operation in such a state, the result may be fire. Call

your local sales agency for repairs.

▼Do not touch the sharp portions (such as leads of parts on the board, the corner of

board, or etc.) on this option. It may lead to injuries.

Caution

Mandatory

▼This option is an electrostatic discharge sensitive device. Handle it, where the

environment is protected against electrostatic electricity.

Otherwise, permanent damage to device will result.

■ Transportation & installation

Warning

Prohibited

▼Do not apply a dropping shock or other physical shocks.

Otherwise, damage or malfunction will result.

▼Do not install or operate the inverter if it is damaged or any part of it is missing.

Operating a defective inverter may lead to electric shocks or fire.

For repairs, call your sales/repair agency.

▼ Do not put any flammable material near the product.

It may catch fire due to the product sparking in the case of a malfunction.

Mandatory

▼ Use this product under the environmental conditions prescribed in the instruction

manual.

Usage it under any other conditions may result in malfunction.

▼ An emergency stop device must be installed that fits with system specifications

(e.g. shut off input power then engage mechanical brake).

Operation cannot be stopped immediately by the inverter or this unit alone, thus risking

an accident or injuries.

E6581339⑥

■ Wiring

Caution

Mandatory

▼ Electrical construction work must be done by a qualified expert.

Installation or connection of input power by someone who does not have that expert

knowledge may result in fire or electric shock.

▼ Shut off power when installing and wiring this option.

Wait at least 15 minutes and check to make sure that the charge lamp (VF-AS1/PS1)

is no longer lit.

▼ Tighten the screws on the terminal block to the specified torque (Refer to Section 2.2).

If the screws are not tightened to the specified torque, it may lead to fire.

■ Operations

Warning

Prohibited

▼ Do not pull on any cable itself.

Doing so could result in damage or malfunction.

▼ Do not touch switches when the hands are wet and do not try to clean the inverter with

a damp cloth.

Doing so could result in electric shock.

Mandatory

▼ Use this option under the environment specified in the instruction manual.

Usage under the environment other than them may cause damages or malfunctions or

an accident.

▼ Use an additional safety device with your VF-AS1/PS1 or system to prevent a serious

accident due to the unit malfunctions.

Usage without an additional safety device may cause an accident.

■ Disposal

Caution

Mandatory

▼ For safety's sake, do not dispose of the disused inverter yourself but ask an industrial

waste disposal agent (*).

If the collection, transport and disposal of industrial waste is done by someone who is

not licensed for that job, it is a punishable violation of the law. (Laws in regard to

cleaning and processing of waste materials)

(*) Persons who specialize in the processing of waste and known as “industrial waste

product collectors and transporters” or “industrial waste disposal persons.”

■ Notes on use

Notes

▼ Do not install the inverter where the temperature or the humidity will change rapidly.

▼ Keep a distance of 20cm or more between the inverter's power cable and the data

transmission cable.

Or the inverter might malfunction because of noise.

▼ Insert a magnetic contactor or similar device between the VF-AS1/PS1 and the power

supply to ensure that power is turned off if an emergency stop command is entered

through the network.

E6581339⑥

Introduction

Thank you for purchasing a “Expansion IO card option 1” for industrial inverter

TOSVERT VF-AS1/PS1 inverter.

By the use of this option, the expansion of input/output terminal is possible. This

instruction manual describes connecting method and usage of the “Expansion IO card

option”. Read this manual carefully before using the unit.

Keep this manual near at hand of the operator who uses the “Expansion IO card option”

for future reference in the maintenance and inspection.

 Type of expansion IO option card

E T B 0 0 3 Z －0

 Confirmation on accessories

Following accessory parts are included in the expansion IO card option.

Upon unpacking, confirm on the following parts.

Expansion IO card option unit

(1) Instruction manual of expansion IO card option (this manual)

E6581339(English)

Without cable

Revision number

Model number of expansion IO card option

Expansion IO card option

Manual

E6581339⑥

Contents

1. Name and function of each section .............................................................................6

1.1 Appearance .......................................................................................................................................6

1.2 Name of each section (terminal) .......................................................................................................6

2. Installing the IO card option in the VF-AS1/PS1..........................................................7

2.1 Connection to the inverter .................................................................................................................7

2.2 Wiring ................................................................................................................................................8

3. Functional description ............................................................................................... 10

3.1 Multi-function output terminal ..........................................................................................................10

3.2 Multi-function input terminal ............................................................................................................11

3.3 -10V power supply...........................................................................................................................11

3.4 External thermal trip input (TH1+, TH1-).........................................................................................12

4. External diagram ....................................................................................................... 13

5. Specification .............................................................................................................. 14

6. Warranty.................................................................................................................... 15

E6581339⑥

1. Name and function of each section

Following figure shows appearance and name of each section of the expansion IO card

option.

1.1 Appearance

1.2 Name of each section (terminal)

R1A Programmable relay output 1

R1B Programmable relay output 1

1 R1C Programmable relay output 1

N10 Analog input setting power output -10V

P24/PLC Common terminal of extension terminal input

LI1 Extension terminal input LI1

LI2 Extension terminal input LI2

LI3 Extension terminal input LI3

LI4 Extension terminal input LI4

CC Digital signal equipotential (0V)

TH1+ PTC input terminal (+)

TH1- PTC input terminal (-)

OUT3 Extension terminal output OUT3

OUT4 Extension terminal output OUT4

NO1 Output 3 and 4 common terminal

CC Digital signal equipotential (0V)

Inverter cover hook for the fixation

SINK/SOURCE Select SW

SINK(INT)

SOURCE

SINK(PLC)

TB1

TB2

TB3

E6581339⑥

2. Installing the IO card option in the VF-AS1/PS1

2.1 Connection to the inverter

(1) Turn off input power before installing.

Mandatory

Turn off the input power of VF-AS1/PS1 and wait for at least 15 minutes and then check

that the CHARGE lamp on VF-AS1/PS1 is no longer lit.

(2) Securing the option to the inverter

a) Insert a flat-blade screwdriver in each of the two holes at the upper part of the front

panel, release the panel mounting tab by pushing the screwdriver down, and

remove the front panel cover.

b) Install the option in the inverter by fitting the tabs on the lower side of the option into

the slots at the lower part of the inverter front panel.

c) Make sure the option is securely attached to the inverter. Then, check whether the

plastic bosses on the inverter case have fitted in the holes at the upper and lower

parts of the option*.

d) Insert the tabs at the lower part of the front cover into the slots at the lower part of

the inverter to attach the front cover to the inverter.

* When installing this option to below capacities,

remove the Add-on type option case.

VFAS1: 200V 55, 75kW

400V 90 - 500kW

VFPS1: 200V 55 - 90kW

400V 90 - 630kW

E6581339⑥

2.2 Wiring

When conducting wiring, follow the instructions below.

• Use shield wire for control signal line and ground the unit with shield wire

(Use twisted pair shield cable for wiring of the analog monitor output.)

• Never bind the signal line and main circuit connection wire together.

• Fix the communication cables after connected.

Terminal Block Applicable wire size The wire length of

peel off the end

Using screwdriver

(The blade tip)

Tightening

torque

TB1 0.2 to 2.5 mm2About 7mm

0.6mm thickness

and 3.5mm width. 0.5 to 0.6 N・m

TB2 and TB3 0.2 to 1.5mm2About 5mm

0.4mm thickness

and 2.5mm width. 0.22 to 0.25 N・m

 < Input/output terminal interface >

Terminal

symbol Function Electrical specification Internal circuit

R1A

R1B

R1C

Relay contact

point output

Configuration of 1C contact point

250Vac - 2A (cosφ=1)

250Vac - 1A (cosφ=0.4)

30Vdc - 1A

R1A

R1B

R1C

LI1

LI2

LI3

LI4

Contact point

input Changeover

of sink or source

No voltage contact input

24Vdc - 5mA

Sink input (common voltage 24V)

ON ：less than 10Vdc

OFF ：16Vdc or more

Source input

ON ：11Vdc or more

OFF ：less than 5Vdc

Note:

Even when an external power supply is

used (in sink logic mode i.e. when

SINK(PLC) is selected), connect

the reference potential-side (0V side)

cable from the power supply

to the CC terminal.

24V power supply

24Vdc power output (when SW1 is

in any position other than PLC)

24V internal output terminal

24Vdc - 60mA max

PLC/

P24 Common terminal

for external power

supply

If SW1 is turned to the PLC position,

this terminal can be used as a common

terminal when an external power

supply is used.

SINK Logic（SW=SINK(INT)）

2.2k ohm

LI1

LI2

LI3

LI4

SOURCE

P24/

PLC

SINK(PLC)

SINK

(INT) P24

SINK Logic (SW=SINK(PLC))

2.2k ohm

LI1

LI2

LI3

LI4

SOURCE

P24/

PLC

SINK(PLC)

SINK

(INT) P24

SOURCE Logic (SW=SOURCE)

SOURCE

2.2k ohm

P24/

PLC

2.2k ohm

LI1

LI2

LI3

LI4

SINK(PLC)

SINK

(INT)

P24

Lan current signal.

Chose low current contacts to

avoid poor attaching.

E6581339⑥

Terminal

symbol Function Electrical specification Internal circuit

TH1+

TH1- Thermal trip input

The resistance between TH1+ and TH1-

Tripping value: about under 70 ohm

or about over 2.5k ohm

Reset value: about 1.6k ohm

Voltage

detection

circuit

3k ohm

TH1+

TH1-

N10 -10V power upply DC-10V - 10mA Ｎ10 OP

100 ohm

OUT3

OUT4

NO1

Multifunction

programmable

open collector

output.

Open collector output

Drive current

External power supply used: 50mA

Internal power supply used: 20mA

Drive voltage

12V min - 30V max

Isolated other circuit.

20 ohmOUT3

OUT4 20 ohm

NO1

CC Common to

input/output

Digital signal equipotential (0V) erminal

for the control circuit

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