Toro TX Platform User manual

FormNo.3439-615RevA

TXPlatform

Gasoline-PoweredTXCompactUtilityLoader

ModelNo.22475—SerialNo.270000001andUp

ModelNo.22476—SerialNo.270000001andUp

InstallationInstructions

Safety

GeneralOperation

•Donotmodifytheplatformoruseiton

non–approvedmachines.

•Ensurethattheplatformisproperlyattachedtothe

machineandisingoodworkingorderpriortouse.

•Allowonlythemachineoperatorontheplatform.

•Donotallowuseoftheplatformbyuntrained

operators.

•Useappropriatepersonalprotectiveapparatusfor

eyes,feet,hands,andhead.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Useextracarewhenoperatinginreverse.

•Dismountandlatchtheplatforminthetransport

positionwhenloadingandunloadingthemachine.

•Donotplaceyourfeetundertheplatform.

•Slowdownbeforeturning.Sharpturnsonany

terrainmaycauselossofcontrol.

•Donotstepoffoftheplatformwiththeloadraised.

•Keepyourhands,feet,hair,andlooseclothing

awayfromanymovingparts.

•Donottrytostabilizethetractionunitbyputting

yourfootontheground.

•Donotoperateplatformonroughanduneven

terrain.

•Ensurethatyouoperatetheplatforminareas

wheretherearenoobstaclesincloseproximity

totheoperator.Failuretomaintainadequate

distancefromtrees,walls,andotherbarriersmay

resultininjuryastheplatformbacksuporturns

duringoperationiftheoperatorisnotattentiveto

thesurroundings.Onlyoperatetheunitinareas

wherethereissufcientclearancefortheoperator

tosafelymaneuvertheplatform.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunitwiththeplatform.Stop

thetractionunitifanyoneentersthearea.

•Donotexceedtheratedoperatingcapacity,as

thetractionunitwiththeplatformmaybecome

unstablewhichmayresultinlossofcontrol.

Service

•Stoptheenginebeforeperforminganyservice,

repairs,maintenance,oradjustments

•Keepnutsandboltstight.Keepequipmentclean

andingoodcondition.

•Nevertamperwithsafetydevices.Checksafety

systemsforproperoperationbeforeeachuse.

•Stopandinspecttheequipmentifyoustrike

anobject.Makeanynecessaryrepairsbefore

restarting.

•Useonlygenuinereplacementpartstoensurethat

originalstandardsaremaintained.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3439-615*A

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal94-3353

94-3353

1.Crushinghazardofhand—keephandsaway.decal58-6520

58-6520

1.Grease

decal112-2744

112-2744

1.ReadtheOperator’sManual.4.Lowertheplatformfromtheunlockedpositiontouse.

2.Platformlockedinthestorageposition.5.Warning—readtheOperator’sManual.

3.Lifttheplatformuptounlock.6.Tippinghazard—donotstepofftheplatformwitharaised

load.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethetractionunit.

Platformassembly1

Bolt(1/2x1-1/2inches)4

2Flange-headnut(1/2inch)4

Installtheplatform.

Counterweight1

Bolt(1/2x1-1/4inches)4

3Washer4

Installthecounterweight(TX500series

tractionunitsonly).

4Nopartsrequired–Installthedecal.

Handle1

5Flange-headbolts(5/16x3/4inch)2Installthehandle.

PreparingtheTractionUnit

NoPartsRequired

Procedure

1.Stoptheengine,lowertheloaderarms,setthe

parkingbrake,andremovethekey.

2.Washalldirtanddebrisfromthetractionunit.

3.IfyouareinstallingthiskitonaTX400series

tractionunit,removethecounterweightsand

theirfastenersfromtherearofthetractionunit

andstoretheminasafelocation(Figure1).

g004399

Figure1

Leftcounterweightnotshown.

1.Counterweight2.Fasteners

InstallingthePlatform

Partsneededforthisprocedure:

1Platformassembly

4Bolt(1/2x1-1/2inches)

4Flange-headnut(1/2inch)

Procedure

1.Checkandtightenthebottom2boltssecuring

thelowerrearpaneltotheframe(Figure2).

g004398

Figure2

1.Bolts2.Rearpanel(donot

remove)

2.Oneatatime,removeanddiscardthe4bolts

andnutssecuringsidesofthelowerrearpanel

totheframe,replacingeachwithanewbolt(1/2

x1-1/2inches)installedfromthefronttohold

thespaceaspressureisreleasedontherear

panel(Figure3).

Important:Donotremovetherearpanel

(Figure2).

g004400

Figure3

Leftsidenotshown.

1.Bolt(2oneachside)2.Flange-headnut(2oneachside)3.Bolt(1/2x1-1/2inches)

Note:Figure3showsaTX500seriestraction

unit.IfyouhaveaTX400seriestractionunit

itwilllookslightlydifferent,butitiscongured

similarly.

3.Grabtheplatformhandleandpulluponitto

extendtheplatform(Figure4).

g004401

Figure4

1.Platformassembly3.Mountingbracket

2.Handle4.Loosenthesebolts

4.Byhand,loosen,butdonotremove,the4bolts

andnutssecuringtheplatformassemblytothe

mountingbrackets(Figure4).

5.Installthemountingbrackets(Figure5)ontothe

4bolts(1/2x1-1/2inches)youinsertedearlier,

andsecurethemwith4ange-headnuts(1/2

inch).

g004402

Figure5

1.Flange-headnut(1/2inch)2.Platform

6.Torquetheange-nutsto91to113N∙m(67to

83ft-lb).

7.Aligntheplatformsothatitiscenteredonthe

machine(Figure4),thentorquethe4bolts

andnutssecuringtheplatformassemblytothe

mountingbracketsto91to113N∙m(67to83

ft-lb).

Installingthe

Counterweight(TX500

SeriesTractionUnitsOnly)

Partsneededforthisprocedure:

1Counterweight

4Bolt(1/2x1-1/4inches)

4Washer

Procedure

IfyouareinstallingthiskitonaTX500seriestraction

unit,installthecounterweighttothefrontofthe

tractionunitusing4bolts(1/2x1-1/4inches)and

washers(Figure6).Applyalockingcompoundtothe

threadsoftheboltsbeforeinstallingthem.T orquethe

boltsto73to89N∙m(54to66ft-lb).

g004782

Figure6

1.Bolt(1/2x1-1/4inches)3.Counterweight

2.Washer4.Mountingholes

InstallingtheDecal

NoPartsRequired

Procedure

1.Cleantheareabehindthetractioncontrol

(Figure7)sothatthereisnotdirtorgreaseonit.

g004511

Figure7

1.Decalposition

2.Removethebackingfromthedecalandsecure

itinplace(Figure7).

Note:Tokeepfromgettingbubblesunderthe

decal,pressitdowninthecenterrstandrubit

outwardtowardtheedges.

InstallingtheHandle

Partsneededforthisprocedure:

1Handle

2Flange-headbolts(5/16x3/4inch)

Procedure

1.Removetherearaccesscover;refertoyou

tractionunitOperator’sManualforinstructions.

2.Locateanddrill2holes—9.5mm(3/8inch

diameter)onthecontrolpanelbelowtheloader

armlever,asshowninFigure8.

g004403

Figure8

1.22mm(55/64inch)3.51mm(2inches)

2.146mm(5-3/4inches)4.Drill—9.5mm(3/8inch)

diameterholes

3.Securethehandletothecontrolpanelusing2

ange-headbolts(5/16x3/4inch)installedfrom

theinside(Figure9).

g004404

Figure9

1.Handle3.Flange-headbolt(5/16x

3/4inch)

2.Controlpanel

4.Installtherearaccesscover.

Operation

WARNING

Ifyoustepoffoftheplatformwithaheavyload

raised,themachinecouldtipforwardquickly,

injuringyourand/orpinningbystanders.

Donotstepoffoftheplatformwiththeload

raised.

WARNING

Unlessyouarecarryingheavyloadsor

attachments,theplatformwithanoperator

willmaketherearofthemachinetheheavy

end.

Alwayskeeptheheavyendofthemachine

uphillwhenoperatingonslopes.

WARNING

Youcouldfalloffoftheplatformandbe

seriouslyinjuredduringoperation.

Donotmovethecontrolsunlessyouare

standingwithbothfeetontheplatformand

yourhandsareholdingthehandles.

Folding/Unfoldingthe

Platform

Tofoldtheplatform,liftuponthebackofitandswing

ittowardsthetractionunit(Figure10).Whenthelatch

contactsthemountingplate,theplatformwillslide

downintothetubeandwilllockinplace.

g004405

Figure10

1.Handle

Tounfoldtheplatform,pulluponituntilthelatch

releasesandthenswingitoutanddown(Figure11).

g004406

Figure11

UsingthePlatform

Tousetheplatform,stepontoitbeforestartingthe

machine.Fullystopthemachineandapplythe

parkingbrakebeforegettingoffoftheplatform.Use

thereferencebarandhandletostabilizeyourself

whileridingontheplatform.

Maintenance

GreasingthePlatform

Greaseallpivotjointsevery8operatinghoursand

immediatelyaftereverywashing.

GreaseType:General-purposegrease.

1.Lowertheloaderarmsandstoptheengine.

Removethekey.

2.Cleanthegreasettingswitharag.

3.Connectagreaseguntoeachtting(Figure12).

g004407

Figure12

4.Pumpgreaseintothettingsuntilgreasebegins

tooozeout(approximately3pumps).

5.Wipeupanyexcessgrease.

CheckingtheShearBolt

Checktheshearbolt(Figure13)forwear,cracks,or

damageevery8operatinghours.Replaceitifitis

damaged.

Important:UseonlyagenuineTororeplacement

shearboltandnut.Otherboltswillnotfunction

correctlyandmayleadtoanunsafecondition.

g004408

Figure13

1.Shearbolt

Notes:

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