Toro 131-8308 User manual

FormNo.3390-719RevA

SolenoidControllerKit

Workman®HDX-AutoUtilityVehicle

ModelNo.131-8308

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Thepurposeofthiskitisadaddasolenoidcontroller

totheelectricalsystem.Thesolenoidcontrollerisused

toautomaticallymodulatethecurrenttothedifferential

solenoid.

PreparingtoInstalltheKit

1.Movethemachinetoalevelsurfaceandsettheparking

brake.

2.Formachinemodelswithautilitybed,performthe

following:

A.Raisethebeduntiltheliftcylindersarefully

extended;refertotheOperator’sManualforthe

machine.

B.Removethebedsupportfromthestorage

bracketsonbackoftheROPSpanel(Figure1).

Figure1

1.BedSupport

C.Placethebedsupportontothecylinderrod,

makingsurethatthesupportendtabsrestonthe

endofcylinderbarrelandonthecylinderrodend

(Figure2).

Figure2

1.Bedsupport3.Bed

2.Cylinderbarrel

3.Shutofftheengine,settheparkingbrake,andremove

thekeyfromtheignitionswitch.

4.Disconnectthebatteryasfollows:

A.Squeezethebatterycovertoreleasethetabsfrom

batterybase(Figure3).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3390-719*A

Figure3

B.Removethebatterycoverfromthebatterybase

(Figure3).

C.Removetheterminalofthepositivebatterycable

fromthebatterypost(Figure4).

Note:Ensurethattheterminalpositivebattery

cabledoesnottouchthebatterypost.

G022071

1 2 3 4

Figure4

1.Terminalcover3.Batterypost

2.Positiveterminal4.Battery

5.Bleedthehydraulicpressurefromthemachinebyfully

movingtheliftcontrolforthecargoboxforwardand

backwardseveraltimes.

Note:Theengineisshutoffwhenbleedingthe

hydraulicpressurefromthemachine.

Figure5

1.Forward3.Liftcontrol(cargobox)

2.Backward

InstallingtheRelay-Controller

andAdapterHarness

InstallingtheRelayControllerand

AdapterHarnesstotheMachine

1.Disconnectthe2-pinconnectorofthewiringharness

forthemachinefromthe2socketharnessconnector

forthesolenoidofthedifferential(Figure6).

Figure6

1.2pinconnector(machine

wiringharness)

4.Differential

2.2socket

connector(solenoid

harness—differential)

5.Frontofthemachine

3.Solenoid

2.Removethe2angedlocknutsthatsecurethe

differentialsupporttothedifferentialmount(Figure7).

Important:Donotremovethe2boltsfromthe

differentialsupportandmount.

Note:Retaintheangedlocknutsforinstallationin

step4.

Figure7

1.Flangedlocknuts4.Differentialsupport

2.Bolts(Donotremove)5.Frontofthemachine

3.Differentialmount

3.Aligntheholesinthebracketfortherelaycontroller

andadapterharnessassemblyoverthe2boltsthat

fastenthedifferentialsupporttothedifferentialmount

(Figure8).

Figure8

1.Relaycontroller3.Bracket(relaycontroller)

2.Flangedlocknut4.Bolt

4.Assemblethebrackettothesupportandmountwith

theboltsandanged-locknuts(Figure8).

5.Torquetheangedlocknutsto37to45N-m(27to

33ft-lb)

ConnectingtheRelayControllerand

AdapterHarnesstotheMachine

1.Connectthe2-pinconnectorthatyoudisconnectedin

step1ofInstallingtheRelayControllerandAdapter

HarnesstotheMachine(page2)tothe2-socket

connectoroftheadapterharness(Figure9).

Figure9

1.2pinconnector(machine

wiringharness)

4.2socket

connector(solenoid

harness—differential)

2.2-pinsocket(adapter

harness)

5.Frontofthemachine

3.2-pinconnector(adapter

harness)

2.Connectthe2-pinconnectoroftheadapterharness

tothe2-socketconnectorofthedifferentialsolenoid

harness(Figure9).

ConnectingtheBattery

1.Connectthepositivebatterycabletothebattery

(Figure4);refertoPreparingtoInstalltheKit.

2.Squeezethebatterycover,alignthetabstobattery

base,andreleasebatterycover(Figure3);referto

PreparingtoInstalltheKit.

LoweringtheBed

Formachinemodelswithautilitybed,performthefollowing:

1.Removethebedsupportfromthecylinderrodand

removethesupport(Figure2);refertoPreparingto

InstalltheKit.

2.Insertthebedsupportintothebracketsontheback

oftheROPSpanel(Figure1);refertoPreparingto

InstalltheKit.

3.Lowerthebed;refertotheOperator’sManual.

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