Toro 130-5615 User manual

FormNo.3405-283RevA

WindshieldWasherFluidKit

2015andafterWorkman®GTX/HDX/MD/HDSeriesUtilityVehicle

ModelNo.130-5615

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

DescriptionQty.Use

Nopartsrequired–Preparethemachine.

Washer-uidtank1

Washer-uid-tankbracket1

Washer-uidhose1

Flangenut(5/16inch)4

Carriagebolt(5/16x3/4inch)4

Wireharness1

Malestraighttting1

Femalestraighttting1

Flange-headscrew(1/4x5/8inch)2

Flangenut(1/4inch)2

Installthewindshieldwasheruidkit(GTX-seriesmodels).

Washer-uidtank1

Tank-supportbracket(221x168mm(8-11/16

x6-5/8inch)with45°ange)1

Carriagebolt(5/16x3/4inch)2

Flangedlocknut(5/16inch)2

Carriagebolt(1/4x1-1/4inch)2

Strap1

Spacer(1/4inch)2

Flangedlocknut(1/4inch)2

Hose(3/16inch)1

Barbedhoseconnector1

Wireharness1

Pushfastener8

Installthewindshieldwasheruidkit(HD-seriesmodels).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3405-283*A

DescriptionQty.Use

Washer-uidtank1

Tank-supportbracket(216x95mm(8-1/2x

3-3/4)with90°ange)1

Carriagebolt(5/16x3/4inch)2

Flangedlocknut(5/16inch)2

Hose(3/16inch)1

Barbedhoseconnector1

Wireharness1

Pushfastener3

Cabletie1

Installthewindshieldwasheruidkit(MD-seriesmodels).

PreparingtheMachine

1.Parkthemachineonalevelsurfaceandsettheparking

brake.

2.Raisethehood;refertoyourOperator’sManual.

3.Raisethecargobox;refertoyourOperator’sManual.

4.Shutofftheengineandremovethekey.

5.Disconnectthenegative-batterycable;refertoyour

Operator’sManual.

InstallingtheWindshield

WasherFluidKit

ForGTX-SeriesModels

InstallingtheWasher-FluidTank

ForMachineswiththeStorageBoxKitInstalled

IfyouhavetheStorageBoxKitinstalled,discardthe

washer-uid-tankbracket.

1.Installthewasher-uidtanktothestorageboxwiththe

4carriagebolts(5/16x3/4inch)and4angenuts

(5/16inch)asshowninFigure1.

Figure1

1.Storagebox3.Flangenut(5/16inch)

2.Carriagebolt(5/16x3/4

inch)

4.Washer-uidtank

2.Torquetheangenutsto1,987to2,542N∙cm(175

to225in-lb).

InstallingtheWasher-FluidTank

ForMachinewithouttheStorageBoxKitInstalled

1.Installthewasher-uidtanktothewasher-uid-tank

bracketwiththe4carriagebolts(5/16x3/4inch)and

4angenuts(5/16inch)asshowninFigure2.

Figure2

1.Flangenut(5/16inch)3.Washer-uid-tankbracket

2.Washer-uidtank4.Carriagebolt(5/16x3/4

inch)

2.Torquetheangenuts(5/16inch)to1,987to2,542

N∙cm(175to225in-lb).

3.Installthewasher-uid-tankbrackettothedash

reinforcementwiththe2ange-headscrews(1/4x5/8

inch)and2angenuts(1/4inch)asshowninFigure3.

Figure3

1.Washer-uid-tankbracket3.Flange-headscrew(1/4x

5/8inch)

2.Dashreinforcement4.Flangenut(1/4inch)

4.Torquetheangenuts(1/4inch)to1,017to1,243

N∙cm(90to110in-lb).

RoutingandConnectingtheHose

1.Raisethemachinewithjackstands.

2.Connectthefemalestraightttingtothecabhoseand

themalestraightttingtothekithose(Figure4).

Figure4

1.Cabhose3.Malestraighttting

2.Femalestraighttting4.Kithose

3.Connectthefemalestraightttingonthekithoseto

themalestraightttingonthecabhose(Figure5).

Figure5

1.Femalestraighttting2.Malestraighttting

4.Routethekithosealongtheoor-channelplateand

throughtheopeninginframechannel(Figure6).

Figure6

1.Framechannel3.Kithose

2.Floor-channelplate

5.Routethekithosethroughtheopeninginthetopof

theframechannel(Figure7).

Figure7

1.Framechannel2.Kithose

6.Securethekithosealongtheframechannelandas

necessary.

7.Connectthekittothepump;refertoConnectingthe

HosetothePump(page4).

ConnectingtheHosetothePump

1.Atthewasher-uidtank,aligntheendofthehoseto

thebarbedttinginthewasherpump(Figure8).

Figure8

1.Hose3.Washer-pumpmotor

2.Barbedtting

2.Pushthehoseontothettinguntilthehosefullyseats

ontothetting(Figure8).

Note:Ifthehoseistoolong,shortenit.

RoutingandConnectingtheKitWire

HarnesstotheCabWireHarness

1.Connectthemaleconnectoronthekitwireharnessto

thefemaleconnectoronthecabwireharness(Figure

9).

Figure9

1.Cabwireharness3.Maleconnector

2.Femaleconnector4.Kitwireharness

2.Routethekitwireharnessalongtheoor-channelplate

andthroughtheopeninginframechannel(Figure10).

Figure10

1.Framechannel3.Floor-channelplate

2.Kitwireharness

3.Routethekitwireharnessthroughtheopeninginthe

topoftheframechannel(Figure11).

Figure11

1.Framechannel2.Kitwireharness

4.Securethekitwireharnessalongtheframechannel

andasnecessary.

ConnectingtheKitWireHarnesstothe

WasherPump

1.Alignthe2-socketconnectorofthewireharnesstothe

2-bladeconnectorofthewasherpump(Figure12).

2.Pushthewire-harnessconnectorontothepumpuntil

theconnectorfullyseats(Figure12).

Figure12

1.2-socketconnector(wire

harness)

2.2-bladeconnector(washer

pump)

ConnectingtheBattery

1.Connectthenegative-batterycable;refertoyour

Operator’sManual.

2.Lowerthecargoboxandclosethehood;refertoyour

Operator’sManual.

InstallingtheWindshield

WasherFluidKit

ForHD-SeriesModels

RemovingtheRoofPanel

Roofpanelweight:9.5kg(21lb)

1.Removethe10bolts(1/4x1inch)and10sealing

washers(1/4inch)thatsecuretheroofpaneltothe

roof-supportbracketsofthecab(Figure13).

Note:Retaintheboltsandwashersforinstallationof

theroofpanelinInstallingtheOverheadConsolePlug

andtheRoofPanel(page11).

Figure13

1.Bolt(1/4x1inch)3.Roof-supportbracket

2.Sealingwasher(1/4inch)4.Roofpanel

2.Lifttheroofpanelstraightupandremoveitfromthe

cabofthemachine.

Note:Becarefulwhenyousettheroofpaneldownto

avoiddamagingthesurfaceandedgesofthepanel.

3.Removetheplugfromtheoverheadconsole(Figure

14).

Figure14

1.Overheadconsole2.Plug

InstallingtheWasher-FluidTank

1.Assemblethewasher-uidtanktothetank-support

bracketwiththe2carriagebolts(5/16x3/4inch)and

2angedlocknuts(5/16inch)asshowninFigure15.

Figure15

1.Carriagebolt(5/16x3/4

inch)

3.Hole(washeruidtank)

2.Hole—square(tank

supportbracketfor

HD-seriesmodels—221x

168mm(8-11/16x6-5/8

inch)with45°ange)

4.Flanged-locknut(5/16

inch)

2.Torquetheangedlocknutsto1,987to2,542N∙cm

(175to225in-lb).

3.Locatethe2holes6.3mm(1/4inch)atthecenterof

therearpanelofthecab(Figure16).

Note:Theholesarespacedapart178mm(7inches).

Figure16

1.Holes—6.3mm(1/4inch)

4.Useanawlorpunchtoopenaholethroughtheinterior

foampanel(Figure17)attheholelocationsthatyou

identiedinstep3.

Note:Usecautionwhenworkingwithsharpawlor

punch.

Figure17

1.Holelocations6.3mm(1/4

inch)—interiorfoampanel

2.Awlorpunch

5.Assemblethe2carriagebolts(1/4x1-1/4inches),

strap,and2spacers(1/4inch)totheholesthatyou

madeintheinteriorfoampanel(Figure18).

Figure18

1.Carriagebolt(1/4x1-1/4

inches)

3.Spacer(1/4inch)

2.Strap4.Holelocation6.3mm(1/4

inch)—interiorfoampanel

6.Assemblethetank-supportbracketandwasher-uid

tank(Figure19)ontothe2carriagebolts(1/4x1-1/4

inches)withthe2angedlocknuts(1/4inch).

Figure19

1.Carriagebolt(1/4x1-1/4

inches)

3.Flangedlocknut(1/4inch)

2.Hole(tank-support

bracket)

7.Torquetheangedlocknutsto1,017to1,243N∙cm

(90to110in-lb).

ConnectingtheHosetotheWiper

1.Attheoverheadconsole,route1endofthehose(3/16

inch)throughtheholeintheoverheadconsole(Figure

20).

Figure20

1.Hole(overheadconsole)4.Barbedhosetting

2.Bulbseal5.Hose(wiperarm)

3.Hose(3/16inch)

2.Insertthesmallendofthebarbedhosettingintothe

endofthehosefromthewiperarmuntilthetting

fullyseats(Figure20).

3.Insertthelargeendofthebarbedhosettingtothe

endofthehose(3/16inch)untilthettingfullyseats

(Figure20).

RoutingtheHose

1.Routethehose(3/16inch)totheleftoftheoverhead

consolealongthebulbsealatthefrontofthecab

frame(Figure21).

Figure21

1.Hose(3/16inch)4.PillarB(cabframe)

2.Hole(overheadconsole)5.Frontofthemachine

3.Bulbseal

2.Routethehoserearwardalongtheleftframechannel

ofthecab(Figure21).

3.Routethefreeendofthehoseintotheopeningatthe

topofthedriver’ssidepillarBofthecabframe,and

downthroughtheframe(Figure22).

Note:Useastiffpieceofwire,about173cm(68

inch)long,topull(sh)thehosethroughpillarBof

thecabframe.

Figure22

1.Hose(3/16inch)2.PillarB(cabframe)

4.Routethefreeendofthehoseacrossthebackofthe

cab,andalignthehosewiththebarbedttinginthe

washerpump(Figure23).

Figure23

1.Frontofthemachine3.Barbedtting(washer

pump)

2.Hose(3/16inch)

ConnectingtheHosetothePump

1.Atthewasher-uidtank,aligntheendofthehoseto

thebarbedttinginthewasherpump(Figure24).

Figure24

1.Washer-pumpmotor3.Hose

2.Barbedtting

2.Pushthehoseontothettinguntilthehosefullyseats

ontothetting(Figure24).

Note:Ifthehoseistoolong,shortenitinstep9of

SecuringtheWireHarnessandHose(page11).

ConnectingtheWireHarnessatthe

OverheadConsole

1.Attheoverheadconsole,routethe2-pinconnector

endofthewireharnessforthewasherpumpthrough

theholeintheoverheadconsole(Figure25).

Figure25

1.Hole(overheadconsole)3.Washerpumpwire

harness

2.2-socketconnector(cab

wireharness)

4.2-pinconnector(washer

pumpwireharness)

2.Alignthe2-pinconnectorofthewasherpumpwire

harnesstothe2-socketconnectorofthecabwire

harness(Figure25).

3.Pushthe2connectorstogetheruntiltheconnector

locksnapssecure(Figure25).

4.Routethe2-socketconnectorofthewireharnessfor

thewasherpumptotheleftoftheoverheadconsole

alongthebulbsealatthefrontofthecabframe(Figure

25).

RoutingtheWireHarness

1.Attheoverheadconsole,routethewireharnessforthe

washerpump(Figure26)totheleftandalongsideof

thehoseinstalledinRoutingtheHose(page8).

Figure26

1.Washerpumpwire

harness

4.PillarB(cabframe)

2.Hole(overheadconsole)5.Frontofthemachine

3.Bulbseal

2.Routethewireharnessrearwardalongtheleftframe

channelofthecab(Figure26).

3.Routethe2-socketconnectorofthewireharnessinto

theopeningatthetopofthedriver’ssidepillarBofthe

cabframeanddownthroughtheframe(Figure27).

Note:Useastiffpieceofwire,about173cm(68

inch)long,topullthewireharnessthroughpillarBof

thecabframe.

Figure27

1.Washerpumpwire

harness

2.PillarB(cabframe)

4.Routethewireharnessforthewasherpumpacrossthe

backofthecab,andalignedtothe2-bladeconnector

inthewasher-pumpmotor(Figure28).

Figure28

1.Frontofthemachine4.2-bladeconnector

(washer-pumpmotor)

2.PillarB(cabframe)5.2-socketconnector

(washerpumpwire

harness)

3.Washerpumpwire

harness

ConnectingtheWireHarnesstothe

WasherPump

1.Alignthe2-socketconnectorofthewireharnesstothe

2-bladeconnectorofthewasherpump(Figure29).

Figure29

1.2-bladeconnector(washer

pump)

2.2-socketconnector

(washerpumpwire

harness)

2.Pushthewire-harnessconnectorontothepumpuntil

theconnectorfullyseats(Figure29).

Table of contents

Popular Utility Vehicle manuals by other brands

Polaris

Polaris ACE 900 SP owner's manual

TrailMax

TrailMax T-12-UR manual

Floe

Floe Cargo Max 9.5-73 Assembly instructions

Taylor-Dunn

Taylor-Dunn B0-050-00 Operation, t roubleshooting and replacement parts manual

Taylor-Dunn

Taylor-Dunn ET 3000 manual

Kayo

Kayo S70 Assembly manual

Range Road

Range Road RR608 Assembly manual

Landoll

Landoll 900D Series Operator's manual

pronovost

pronovost PUMA-10000 Operator's manual

SSI SCHAEFER

SSI SCHAEFER WEASEL LITE user manual

Club Car

Club Car TURF 272 2005 Maintenance service manual

Cushman

Cushman Turf Truckster 84069 Parts & maintenance manual

BERG

BERG Large Trailer user manual

Cub Cadet

Cub Cadet Big Country 641 Operator's manual

Westward

Westward Go-4 XTR Operator's manual

Club Car

Club Car Carryall I 1999 owner's manual

Etnyre

Etnyre Street Flusher operation, maintenance, parts and safety manual

Landoll

Landoll 340 Operator's manual