Toro 41621 User manual

FormNo.3403-794RevB

PivotingHoseReelKit

2015andAfterMulti-Pro5800TurfSprayer

ModelNo.41621—SerialNo.316000001andUp

Operator'sManual

Introduction

Readthismanualcarefullytolearnhowtooperate

andmaintainyourproductproperly.Theinformation

inthismanualcanhelpyouandothersavoidinjury

andproductdamage.AlthoughTorodesignsand

producessafeproducts,youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

illustratesthelocationofthemodelandserialnumbers

ontheproduct.

g028037

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Note:Thisproductcomplieswithallrelevant

Europeandirectives.Fordetails,pleaseseethe

DeclarationofIncorporation(DOI)atthebackofthis

publication.

Determinetheleftandrightsidesofthemachinefrom

thenormaloperatingposition.

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alert

symbol,whichmeansCaution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

Readalsothesafetyandoperationinstructionsinthe

vehicleOperator'sManual.

•Donotaimthehandsprayeratanypersonor

animal.Fluidsunderhighpressurecanpenetrate

skinandcausesevereinjury,possiblyresultingin

amputationordeath.Hotliquidsandchemicals

canalsocauseburnsorinjury.Ifanypartofthe

bodycomesincontactwiththespraystream,

immediatelyconsultaphysicianfamiliarwith

injecteduidinjuries.

•Donotplaceyourhandoranyotherpartofyour

bodyinfrontofthespraynozzle.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3403-794*B

•Donotleavetheequipmentunderpressurewhen

youarenotpresent.

•Donotusethehandsprayerifthehose,trigger

lock,nozzle,oranyotherpartisdamagedor

missing.

•Donotusethehandsprayerifthereareanyleaks

inanyhoses,ttings,orothercomponents.

•Donotspraynearpowerlines.

•Donotdrivewhilesprayingwithahandsprayer.

•Wearrubbergloves,safetygoggles,anda

full-bodyprotectivesuitwhensprayingchemicals

withthehandsprayer.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

CAUTION

Chemicalsarehazardousandcancause

personalinjury.

•Readthedirectionsonthechemicallabels

beforehandlingthechemicalsandfollow

allmanufacturerrecommendationsand

precautions.

•Keepchemicalsawayfromyourskin.

Shouldcontactoccur,washtheaffected

areathoroughlywithsoapandcleanwater.

•Weargogglesandanyotherprotective

equipmentrecommendedbythechemical

manufacturer.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal127-3953

127–3953

1.Toretractthehosereel,

engagethebutton.

3.Decreasethesprayrate.

2.Increasethesprayrate.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–

Removetheoptionalrinsetankand

movethesprayertank—MultiPro5800

turfsprayerswiththeoptionalrinsetank

kitinstalled.

Nut(1/4-20inch)1

Flangenut(5/16-18inch)5

Flangenut(3/8-16inch)12

Bolt(3/8-16x1inch)5

Bolt(1/4-20x3/4inch)1

Bolt(3/8-16inch)2

Bolt(3/8-16x31/2inch)2

Upperbracket1

Lower-bracketsupport1

Lowerbracket1

Whizbolt(5/16-18x1inch)1

U-Bolt1

Bolt(3/8-16x21/4inch)2

Reel-shelfsupportbracket1

Shoulderbolt4

Reelshelfframe1

Jamnut(5/16-18inch)2

Bolt(5/16-18x1inch)2

Pressuregaugereducer1

Coupler1

Pressuregauge1

Installthehose-reelframe.

4Nopartsrequired–

Assemblingtheoptionalrinse

tank—MultiPro5800turfsprayerswith

theoptionalrinsetankkitinstalled.

Wiringharness1

Switchboxassembly1

Thrustwasher1

Snapring1

Hosereelassembly1

Springpin1

Washer(7/16inch)4

Flangenut(5/16-18inch)2

Bolt(5/16-18x1/4inch)2

Washer1

Flangenut(3/8-16inch)4

Bolt(3/8-16x1inch)4

Installtheswitchboxandhosereel.

ProcedureDescriptionQty.Use

Controlvalve1

T-tting1

Hoseclamp1

Cabletie3

R-clamp1

Hose(71inches)1

Clamp1

90°elbow1

Tubecoupler1

Nut(1/4-20inch)1

Flangenut(3/8-16inch)1

Pressuretransducertube1

Bolt(1/4-20x3/4inch)1

Valvemount1

Control-valvebracket1

Bolt(6x12mm)4

Washer(8mm)4

Flangeheadbolt(6x16mm)4

Flangelocknut(6mm)4

Installthecontrolvalve.

Spray-gunhosewithtting1

Spraygun1

7Smallhoseclamp1

Connectthesprayhose.

8Nopartsrequired–Checkthepivotinghosereelforleaks.

Customerprovidedsupplies:

•PTFEthreadsealant(tapeorpaste)

•Anon-petroleum-basedlubricantsuchas

vegetableoil

PreparingtheMachine

NoPartsRequired

Procedure

WARNING

Batteryterminalsormetaltoolscouldshort

againstmetalmachinecomponents,causing

sparks.Sparkscancausethebatterygasses

toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,

donotallowthebatteryterminalstotouch

anymetalpartsofthetractor.

•Donotallowmetaltoolstoshortbetween

thebatteryterminalsandmetalpartsofthe

machine.

WARNING

Incorrectbatterycableroutingcoulddamage

themachineandcables,causingsparks.

Sparkscancausethebatterygassesto

explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)

batterycablebeforedisconnectingthe

positive(red)cable.

•Alwaysconnectthepositive(red)battery

cablebeforeconnectingthenegative

(black)cable.

1.Iftheoptionalrinsetankisinstalled,emptythe

tankintothespraytank;refertoOperatingthe

RinseKitintheInstallationInstructionforthe

TankRinseKit.

2.Ensurethatthesprayertankofthemachineis

emptyofalluids.

Note:Ifthesprayertankhascontained

chemicalsolutions,ushthetankandsprayer

systemthoroughlywithcleanwater;refertoyour

vehicleOperator'sManualforinstructions.

3.Parkthemachineonalevelsurface,setthe

parkingbrake,shutoffthesprayerpump,shut

offtheengine,andremovethekeyfromthekey

switch.

4.Disconnectthenegativebatterycablefrom

thenegativepostofthebattery;refertothe

Operator’sManual.

5.Disconnectthepositivebatterycablefrom

thepositivepostofthebattery;refertothe

Operator’sManual.

RemovingtheRinseTank

andMovingtheSprayTank

MultiPro5800TurfSprayers

withtheOptionalRinse-TankKit

Installed

NoPartsRequired

RemovingtheRinseTank

1.Atthetopofthespraytank,removetheretainer

forkthatsecuresthe90°barbedttingofthe

suctionhosetothehousingforthesuction

screen,andseparatethebarbedttingfromthe

housing(Figure2).

g206490

Figure2

1.90°barbedtting(supply

hose)

3.Retainerfork

2.Housing(suctionscreen)

2.Removethe90°ttingfromthesuction-screen

housing(Figure2).

3.Atthebottomoftherinsetank,removethe

retainerforkthatsecuresthe90°ttingofthe

supplyhosetothebulkheadtting(Figure3).

g244766

Figure3

1.Retainerfork3.Bulkheadtting

2.90°tting(supplyhose)

4.Removethe90°ttingfromthebulkheadtting

(Figure3).

5.Removethe2bolts,4washers,and2ange

locknutsthatsecurethe2hold-downbrackets

fortherinsetanktothevalvemount,andremove

thehold-downbrackets(Figure4).

g244764

Figure4

1.Washer3.Hold-downbracket

2.Bolt4.Flangelocknuts

6.Removetherinsetankfromthemachine(Figure

5).

g244765

Figure5

MovingtheSprayTank

g244767

Figure6

1.Loosenthe4angelocknutsand4boltsthat

securethetank-straphalves(Figure7).

g244763

Figure7

1.Flangelocknut3.Bolt

2.Tank-straphalf

2.Movethespraytankforwarduntilthestrapsare

alignsushwiththerearmostshoulderofthe

strapreliefmoldedintothetank(Figure8).

g244768

Figure8

1.Frontofthemachine4.Flush(shoulderofthe

strapreliefandthetank

strap)

2.Spraytank5.Gap(shoulderofthestrap

reliefandthetankstrap)

3.Tankstrap

3.Tightenthe4angedlocknutsand4boltsatthe

topofstrapsuntilthestrapsareushwiththe

surfaceofthetank(Figure7).

InstallingtheHose-Reel

Frame

Partsneededforthisprocedure:

1Nut(1/4-20inch)

5Flangenut(5/16-18inch)

12Flangenut(3/8-16inch)

5Bolt(3/8-16x1inch)

1Bolt(1/4-20x3/4inch)

2Bolt(3/8-16inch)

2Bolt(3/8-16x31/2inch)

1Upperbracket

1Lower-bracketsupport

1Lowerbracket

1Whizbolt(5/16-18x1inch)

1U-Bolt

2Bolt(3/8-16x21/4inch)

1Reel-shelfsupportbracket

4Shoulderbolt

1Reelshelfframe

2Jamnut(5/16-18inch)

2Bolt(5/16-18x1inch)

1Pressuregaugereducer

1Coupler

1Pressuregauge

Procedure

1.Mounttheupperbracketusing1bolt(1/4-20

x3/4inch),1nut(1/4-20inch),1whizbolt

(5/16-18x1inch),and1angenut(5/16-18

inch)asshowninFigure9.

g027953

Figure9

1.Bolt(1/4-20x3/4inch)4.Flangenut(5/16-18inch)

2.Upperbracket5.Whizbolt(5/16-18x1

inch)

3.Nut(1/4-20inch)

2.Securethebacksideoftheupperbracketusing

1U-bolt,1bolt(3/8-16x1inch),and3ange

nuts(3/8-16inch)asshowninFigure10.

g027954

Figure10

1.Bolt(3/8-16x1inch)3.U-bolt

2.Flangenut(3/8-16inch)

Note:Ifarinsetankwasremovedbefore

installingtheupperbracket,installtherinsetank

beforeproceedingtothenextstep.

3.Mountthelowerbracketandlowersupport

brackettotheframeusing2bolts(3/8-16inch),

2bolts(3/8-16x31/2inch),and4angenuts

(3/8-16inch)asshowninFigure11.

g027955

Figure11

1.Bolt(3/8-16inch)4.Lowerbracket

2.Lowersupportbracket5.Bolt(3/8-16x31/2inch)

3.Flangenut(3/8-16inch)

4.Ifyourmachinehastheoptionalrinsetankkit

installed,alignthetanktothemachineasshown

ingure(Figure12).

Note:Youwillcompletetherinsetank

installationinInstallingtheRinseTank(page9).

g244760

Figure12

1.Optionalrinsetank3.Forward

2.Down

5.Securethereel-shelfsupportbrackettothe

upperandlowerbracketsusing4bolts(3/8-16

x1inch),2bolts(3/8-16x21/4inch),and6

angenuts(3/8-16inch)asshowninFigure13.

g027956

Figure13

1.Bolt(3/8-16x1inch)3.Bolt(3/8-16x21/4inch)

2.Reel-shelfsupportbracket4.Flangenut(3/8-16inch)

6.Insertthereelshelfframeintotheslotsontothe

reel-shelfsupportbracketandsecuretheshelf

using4shoulderbolts,4angenuts(5/16-18

inch),2bolts(5/16-18x1inch),and2jamnuts

(5/16-18inch)asshowninFigure14.

g027957

Figure14

1.Flangenut(5/16-18inch)3.Jamnut(5/16-18inch)

2.Shoulderbolt4.Bolt(5/16-18x1inch)

7.ApplyPTFEtapetothethreadsonthepressure

gaugeandinstallthepressuregaugeassembly

asshowninFigure15.

g027958

Figure15

1.Pressuregauge3.Pressuregaugesupport

bracketassembly

2.Pressuregaugereducer4.Coupler

8.Tightentheboltsonthepressure-gaugesupport

bracketagainstthereel-shelfframe.

AssemblingtheOptional

RinseTank

MultiPro5800TurfSprayers

withtheOptionalRinse-TankKit

Installed

NoPartsRequired

InstallingtheRinseTank

1.Alignthehold-downbracketwiththereliefs

moldedintothetopoftherinsetank(Figure16)

g244762

Figure16

1.Hold-downbracket4.Washer(3/8inch)

2.Flangelocknut(3/8inch)5.Valvemount

3.Bolt(3/8x1-1/2inches)

2.Aligntheslotinthehold-downbracketwiththe

holeinthevalvemount(Figure16).

3.Looselyassembletheholddowntothevalve

mount(Figure16)withabolt(3/8x1-1/2

inches),2washers(3/8inch),andaange

locknut(3/8inch)thatyouremovedinRemoving

theRinseTank(page5).

4.Repeatsteps1through3fortheotherholddown

attheotherrecessintherinsetank(Figure16).

5.Carefullytightentheboltsandangenutsby

hand.

Important:Therinsetankmustbeseated

andsecure,buttheholddownshouldnot

deformorwarpthetank

Note:Oncetherinsetankhasbeeninitially

lled,checktheholddownsandtherinsetank

forplay(theweightofthewaterinthetank

canfurtherseatthetankagainsttheframe).If

needed,tightenthebolt(s)andangelocknut(s)

untiltheholddownsaresnugagainsttherinse

tank—donotdeformthetank.

InstallingtheSprayTankSuction

Hose

1.Insertthe90°barbedttingofthesuctionhose

tothehousingforthesuctionscreenuntilthe

ttingisfullyseated(Figure17).

g244761

Figure17

1.Retainerfork3.Housing(suctionscreen)

2.90°barbedtting(supply

hose)

2.Securethe90°barbedttingtothehousingfor

thesuctionscreenwiththeretainerfork(Figure

17).

AssemblingtheSupplyHose

1.Alignthe90°barbedttingofthesupplyhose

withthehousingforthesuctionscreen(Figure

18).

g206490

Figure18

1.90°barbedtting(supply

hose)

3.Retainingfork

2.Housing(suctionscreen)

2.Securethe90°barbedttingtothehousing

(Figure18)withtheretainerforkthatyou

removedinstep1ofRemovingtheRinseTank

(page5).

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