Torin BIG RED T815016L User manual

OWNER’S MANUAL

1-1/2 TON

ALUMINUM / STEEL SERVICE JACK

Item: T815016L

Questions, problems, missing parts? Before returning to your retailer, contact our customer service

department at www.torin-usa.com/support.

Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating.

Failure to follow the safety rules and other basic safety precautions may result in serious personal

injury. Version 20200708

TECHNICAL SPECIFICATIONS

Item Capacity Lifting Range

Min. (inch)

Lifting Range

Max. (inch)

Lifting Range

Min. (cm)

Lifting Range

Max. (cm)

T815016L 1-1/2 TON 3-1/2 14 9 35.5

SAFETY MARKINGS

1. Study, understand, and follow all instructions before operating this device.

2. Do not exceed rated capacity.

3. Use only on hard, level surfaces, with less than 3 degrees of slope.

4. Lifting device only. Immediately after lifting, support the vehicle with appropriate means.

5. Do not move or dolly the vehicle while on the jack.

6. Lift only on areas of the vehicle as specied by the vehicle manufacturer.

7. No alterations shall be made to this product.

8. Only attachments and/or adapters supplied by the manufacturer shall be used.

9. Do not get under or allow anyone under the vehicle until it has been supported by jack stands.

10. Center load on saddle prior to lifting.

11. Use wheel chocks or other blocking device on opposing wheels before using jack.

12. Never use on a lawn mower or lawn tractor.

13. Do not use this jack for any use other than the manufacturer specied usage.

14. Do not rock the vehicle while working on or around equipment.

15. The following are not recommended for supporting on this equipment: Foundations, Homes, Mobile

Homes, Trailers, RV’s, Campers, nor Fifth Wheels, etc...

16. Failure to heed these markings may result in personal injury and/or property damage.

WARNING!

ASSEMBLY

1. Familiarize yourself with the jack.

Lifting Arm Saddle

Front Wheel

Rear Swivel Casters Pump Plunger

2. Prior to assembly, carefully remove the retaining

stopper attached to the handle socket. CAUTION:

The socket will tend to spring upward when the

stopper is removed. To prevent possible injury,

place one hand on the top of handle socket to

control the upward motion of the handle socket

retaining stopper, and then carefully remove the

retaining stopper. After removed slowly allow

handle socket to rise back into resting position.

Stopper

Once retaining stopper is removed,

SLOWLY allow handle socket to rise

back into resting position. Use

CAUTION when removing retaining

stopper, handle socket will spring forward

rapidly.

WARNING!

3. Refer to picture below when performing

assembling handle sections. Press Quick

Disconnect on handle piece 2, this will allow

slide handle pieces 1 and 2 to connect, align the

holes on both sections to allow quick disconnect

to trigger. Quick disconnect pin on handle piece

2 will automatically pop out of handle piece 1

coupling position when aligned properly.

5. Line up the square hole located at the bottom of

the handle over the square bolt inside the Handle

Socket.

6. Secure the handle in place by tightening the screw

in the handle socket without any vehicle on the

jack. Cycle the lift up and down several times to

insure the hydraulic system is operating properly.

(Perform the System Air Purge Procedure before

rst use.)

4. Unfasten the screw located in the Handle Socket

to insert the assembled handle.

Handle

Pc. 2

Handle

Pc. 1 Quick

Disconnect

Handle Socket

Screw

WARNING: Do not lift or carry jack by handle.

Handle could dislodge and jack may fall,

resulting in possible injury or property damage.

SYSTEM AIR PURGE PROCEDURE

1. Turn release valve counter-clockwise on full turn

to the open position.

2. Rapidly pump the handle 6-8 times. Leave handle

in down position to expose oil ll plug.

4. Turn release valve clockwise to the closed

position.

5. Jack is now ready for use. Check for proper pump

action. (Repeat steps if neccessary).

IMPORTANT: BEFORE FIRST USE

Perform the following System Air Purge Procedure to

remove any air that may have been introduced into

the hydraulic system as a result of product shipment

and handling. This step is to be completed without

any weight on the jack.

3. Remove the cover plate, then use a at blade

screwdriver, push the oil ll plug slightly to the

side to purge trapped air from system.

(Use caution not to tear or puncture the oil plug.)

BEFORE USE

1. Before using this product, read the owner's

manual completely and familiarize yourself

thoroughly with the product and the hazards

associated with its improper use.

2. Perform the air purge procedure. (See System Air

Purge Procedure.)

3. Check and that the pump operates smoothly

before putting into service.

4. Inspect before each use. Do not use if bent,

broken or cracked components are noted.

1. Block the vehicle’s wheels for lifting stability.

Secure the load to prevent inadvertent shifting

and movement

2. Position the jack near desired lift point.

3. Set the Parking Brake in the vehicle.

4. Refer to the vehicle manufacturer owner’s manual

to locate approved lifting points on the vehicle.

Position the jack so that the saddle is centered

and will contact the load lifting point rmly.

5. Assemble the handle; ensure to align with slots.

6. Close the release valve by turning it clockwise

until it is rmly closed.

7. Before raising the vehicle double check and verify

the saddle is centered and also has full contact

with the lifting point.

8. Pump handle to lift until saddle contacts load.

Continue to pump the jack handle to lift the

vehicle to the desired height. After lifting, support

the load with appropriately rated vehicle support

stands before working on the vehicle.

RAISING THE JACK

OPERATION

CAUTION: NEVER WIRE, CLAMP OR

OTHERWISE DISABLE THE LIFT CONTROL

VALVE TO FUNCTION BY ANY MEANS

OTHER THAN BY USING THE OPERATOR'S

HAND. USE THE HANDLE PROVIDED WITH

THIS PRODUCT OR AN AUTHORIZED

REPLACEMENT HANDLE TO ENSURE

PROPER RELEASE VALVE OPERATION. DO

NOT USE EXTENSIONS ON THE OPERATING

HANDLE.

LOWERING THE JACK

1. Raise load high enough to allow clearance for the jack stands to be removed, then carefully remove jack

stands.

2. Remove support stands.

3. Grasp the handle rmly with both hands. Securely hold on to the jack handle so your hands do not slip and

ensure the release valve does not rapidly lower.

4. Carefully open the Release Valve by slowly turning the handle counter-clockwise. (Do not allow bystanders

around the jack or under the load when lowering the jack.)

5. After removing jack from under the load, keep jack in the lowered position to reduce exposure to rust and

contamination.

WARNING: USE EXTREME CAUTION WHEN LOWERING THE JACK. THE JACK HANDLE MAY TURN

RAPIDLY. OPENING THE RELEASE VALVE TOO FAST CAN CAUSE THE JACK TO LOWER RAPIDLY.

FAILURE TO HEAD THESE WARNINGS COULD CAUSE SERIOUS INJURY OR DEATH.

MAINTENANCE INSTRUCTIONS

If you use and maintain your equipment properly, it will give you many years of service. Follow the

maintenance instructions carefully to keep your equipment in good working condition. Never perform any

maintenance on the equipment while it is under a load.

Inspection

You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components

function before each use. Follow lubrication and storage instructions for optimum product performance.

Binding

If the product binds while under a load, use equipment with equal or a larger load capacity to lower the load

safely to the ground. After unbinding; clean, lubricate and test that equipment is working properly. Rusty

components, dirt, or worn parts can be causes of binding. Clean and lubricate the equipment as indicated in

the lubrication section. Test the equipment by lifting without a load. If the binding continues contact Customer

Service.

Cleaning

If the moving parts of the equipment are obstructed, use cleaning solvent or another good degreaser to clean

the equipment. Remove any existing rust, with a penetrating lubricant.

Lubrication

This equipment will not operate safely without proper lubrication. Using the equipment without proper

lubrication will result in poor performance and damage to the equipment. Some parts in this equipment are not

self-lubricating. Inspect the equipment before use and lubricate when necessary. After cleaning, lubricate the

equipment using light penetrating oil, lubricating spray.

• Use a good lubricant on all moving parts.

• For light duty use lubrication once a month.

• For heavy and constant use lubrication recommended every week.

• NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES!

Rust Prevention:

Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion.

Without a load, lift the equipment as high as it goes and look under and behind the lifting points. If signs of

rust are visible clean as needed.

Grease Fittings

Some models contain grease ttings that will regularly need to be greased and lubricated.

How the Jack Operates

With release valve closed, an upward stroke of the jack handle draws oil from the reservoir tank into the

plunger cavity. Hydraulic pressure holds the valve closed, which keeps the oil in the plunger cavity. A

downward stroke of the jack handle releases oil into the cylinder, which forces the ram out. This raises the

saddle. When the ram reaches maximum extension, oil is bypassed back into the reservoir to prevent an over

extended ram stroke and possible damage to the jack. Opening the release valve allows oil to ow back into

reservoir. This releases hydraulic pressure on the ram, which results in lowering the saddle.

Storing the Jack

1. Lower the Lifting ram.

2. Place the handle in the upright position.

3. Store in a dry location, recommended indoors.

Note: If the jack is stored outdoors, be sure to lubricate all parts before and after use to ensure the jack stays

in good working condition. Always store jack in the fully retracted postion when stored in outdoor or caustic

enviroments that can cause corrosion and/or rust.

TO ADD JACK OIL

TO REPLACE JACK OIL

1. Position the jack on level ground and lower the

saddle.

2. Open release valve by turning handle counter-

clockwise.

3. Remove the oil ll plug.

4. Turn the jack on its side to drain old oil from the

oil ll hole.

1. Position the jack on level ground and lower the

saddle.

2. Remove the oil plug.

3. Fill the oil case until oil level is just beneath the

lower rim of the oil ll hole.

4. Replace oil plug.

5. Perform the Air Purge Procedure.

• DO NOT USE MOTOR OIL IN THE JACK.

• ONLY USE ANTI-FOAMING JACK OIL.

• ALWAYS USE A GOOD GRADE HYDRAULIC

JACK OIL.

• DO NOT USE HYDRAULIC BRAKE FLUID,

ALCOHOL, GLYCERINE, DETERGENT, MOTOR

OIL OR DIRTY OIL.

• USE OF A NON-RECOMMENDED FLUID CAN

CAUSE DAMAGE TO A JACK.

• AVOID MIXING DIFFERENT TYPES OF FLUID

AND NEVER USE BRAKE FLUID, TURBINE

OIL, TRANSMISSION FLUID, MOTOR OIL OR

GLYCERIN. IMPROPER FLUID CAN CAUSE

PREMATURE FAILURE OF THE JACK AND THE

POTENTIAL FOR SUDDEN AND IMMEDIATE

LOSS OF LOAD.

• DISPOSE OF HYDRAULIC FLUID IN

ACCORDANCE WITH LOCAL REGULATIONS.

ADDITIONAL LUBRICATION:

1. Periodically check the pump piston and ram for

signs of rust or corrosion. As needed thoroughly

wipe with a clean non-scratching oil soluble

cloth. NEVER USE SANDPAPER OR ABRASIVE

MATERIAL ON THESE SURFACES!

2. When not in use, store the jack with pump piston

and ram fully retracted.

ADDITIONAL WARNINGS:

5. Position the jack on level ground and keep saddle

in the lowered position. Fill the oil case until oil

level is just beneath the lower rim. Keep dirt and

other foreign materials clear when pouring.

6. Replace oil plug.

7. Perform System Air Purge Procedure.

ASSEMBLY DIAGRAM

REF# PART# DESCRIPTION QTY

1 T815016L.3 Power unit assembly 1

2T815016L.3.1(asm) Universal joint assembly 1

3 GB308-6 Steel ball Ø6mm 1

4T815016L.3-13(asm) Oil plug 1

5 Cotter pin Ø4x45mm 1

6 Coupling connector 1

7 T815012L-1 Handle socket screw M8X19.5mm 1

8 Handle socket 1

9 GB896-8 C-clip Ø8mm 1

10 T815016L.2-2 Roller 1

11 T815016L.2-1 Pin for roller 1

12 T815016DL.1 Handle assembly 1

13 T815016L.1-2 Foam protective pad 1

14 T83508.5-4 Handle lock pin 1

15 Button-head socket cap screw M8X16mm 10

16 Caster base 2

17 T815012L.8(asm) Rear caster assembly M10 2

18 T815016L-5 Saddle pad 1

19 T815016L-12 Saddle pin 1

20 T815016L-11 Saddle 1

21 T815016L-6 Front wheel shaft 1

22 Saddle base assembly 1

23 T815016L.6 Front wheel assembly 1

24 Lifting arm assembly 1

25 Shaft for saddle base 1

26 GB894.1-14 C-clip Ø14mm 2

27 Connected bar 2

28 GB894.1-Ø13 C-clip Ø13mm 2

29 GB/T 70.3-M8X20 Flat-head socket cap screw M8x20mm 2

30 Side plate 2

31 GB/T 70.2-M8X20 Button-head socket cap screw M8x20mm 2

32 Spring washer M6 4

33 Button-head socket cap screw M6x16mm 4

34 T815016L.4-2 Carry handle 1

35 Washer M8 4

36 Spring washer M8 4

37 Washer M10 6

38 Button-head socket cap screw M10X20mm 6

39 Handle socket shaft 2

40 Return spring 2

41 C-clip Ø19mm 2

42 T815012L-4 Rubber sleeve 2

43 T815016L-2 Position shaft 2

44 T815016L-4 Connected bar pintle 2

45 T815016L.MF Seal kit 1

TROUBLESHOOTING

JACK

WILL

NOT

LIFT

LOAD

JACK

WILL

NOT

HOLD

LOAD

JACK

WILL

NOT

LOWER

POOR

JACK

LIFTING

WILL NOT

LIFT TO

FULL

EXTENSION

CAUSES AND SOLUTIONS

Release valve is not completely closed

(Turn handle clockwise).

Weight Capacity Exceeded.

Air is in the hydraulics.

Purge air from system.

Low oil level. Add oil as required.

Oil reservoir is overlled.

Drain excessive oil.

Lubricate moving parts.

Jack is binding or foreign obstruction

Power unit malfunctioning.

Replace the power unit.

X XX

X X

X X XX

X X X

Safe Operating Temperature is between 40°F – 105°F (4°C - 41°C)

This equipment is covered under a 1-year limited warranty when used as recommended. Only those

items listed with a Part # are available for purchase. For assistance with the operation or the availability

of replacement parts, contact our Parts and Warranty Department at www.torin-usa.com/support. Please

have available a copy of your receipt, the model number of the product, serial number, and specic details

regarding your question.

Not all equipment components are available for replacement; illustrations provided are a convenient reference

of location and position in the assembly sequence.

The manufacturer reserves the rights to make design changes and or improvements to product lines

and manuals without notice.

WARRANTY NOTICE

We want to know If you have any concerns with our products. If so, please call toll-free for Immediate

assistance. For additional web customer support help inquiries visit the Customer Service section at:

http://www.torin-usa.com.

WARRANTY INFORMATION

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