Torin BIG RED T71001L User manual

OWNER’S MANUAL

T71001L

10-TON HYDR AULI C RAM SYSTEM

WARNING:

Questions, problems, missing parts? Before returning to your retailer, call our customer service

department at 1-888-448-6746, 8 a.m.- 5 p.m., PST, Monday-Friday.

Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating.

Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.

IMPORTANT

Before You Begin Register This Product.

For future reference, record the model name, model number, date of manufacture and purchase date of

this product. You can find this information on the product.

Model Name _________________________

Model Number _________________________

Date of Manufacture _________________________

Date of Purchase _________________________

OWNER / USER RESPONSIBILITY

DO NOT OPERATE OR REPAIR THIS PRODUCT WITHOUT READING THIS MANUAL.

Read and follow the safety instructions. Keep Instructions readily available for operators. Make certain

all operators are properly trained and understand how to safely and correctly operate the product. By

proceeding you agree that you fully understand and comprehend the full contents of this manual. Failure

to operate this product as intended may cause injury or death. The manufacturer is not responsible for

any damages or injury caused by improper use or neglect. Allow product operation only with all parts in

place and operating safely. Use only genuine replacement parts. Service and maintain the product only

with authorized or approved replacement parts; negligence will make the product unsafe for use and will

void the warranty. Carefully inspect the product on a regular basis and perform all maintenance as

required. Store these instructions in a protected dry location. Keep all decals on the product clean and

visible. Do not modify and/or use for any application other than that for which this product was designed.

If you have any questions relative to a particular application, DO NOT use the product until you have first

contacted the distributor or manufacturer to determine if it can or should be performed on the product.

For technical questions please call 1-888-448-6746.

INTENDED USE

Portable Power Kits are designed to be used for pushing, spreading, and pressing of vehicle body

panels as well as various component parts and assemblies.

TECHNICAL SPECIFICATIONS

Description

Application

Manual

Capacity

10 Ton

Operating PSI

8,939

Max. Lift Height

20-7/8 in.

Min. Lift Height

14-15/16 in.

Dimensions L x W x H

20 7/16in. x 5 3/16in. x 5 ½ in.

Case Included

Yes

Safe Operating Temperature is between 40°F –105°F (4°C - 41°C)

GENERAL SAFETY RULES

WARNING: Read and understand all instructions. Failure to follow all instructions listed

below may result in serious injury.

CAUTION: Do not allow persons to operate or assemble this Product until they have read

this manual and have developed a thorough understanding of how the Product works.

WARNING: The warnings, cautions, and instructions discussed in this instruction

manual cannot cover all possible conditions or situations that could occur. It must be understood

by the operator that common sense and caution are factors which cannot be built into this product, but

must be supplied by the operator.

SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY CONSIDERATIONS

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFETY INSTRUCTIONS AND

WARNING. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE OF WHICH IT

IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE TO PROPERTY AND/OR SERIOUS

PERSONAL INJURY. PLEASE KEEP THIS INSTRUCTION MANUAL SAFE FOR FUTURE USE.

We’ve done all we can to assure this equipment offers the outmost in safety, but you have to do your part.

No amount of warning can take the place of your good judgment, so make sure it’s the first thing you

bring to any job. Beyond that here are some obvious tips:

Steel and other materials can shatter, so always use ANSI approved impact safety goggles, full-face

impact safety shield and heavy-duty work gloves when operating.

Remove loose fitting clothing. Remove ties, watches, rings and other loose jewelry and contain long

hair.

Keep proper balance and footing, do not over-reach and wear nonskid footwear.

Do not operate the when you are tired or under the influence of alcohol, drugs or an intoxicating

medication.

Keep hands and feet away from work area at all times.

Do not allow untrained persons to operate the equipment.

If you detect anything that may indicate imminent structural failure, stop using the product

immediately and inspect it thoroughly.

Do not use to compress springs or any other item that could disengage and cause a potential flying

hazard.

Use this equipment for the purpose for which it is intended. Do not use it for any other purpose it is

not designed to perform.

Keep children and unauthorized persons away from the work area.

Only use this equipment on a surface that is stable, level, dry and not slippery, and capable of

sustaining the load. Keep the surface clean, tidy and free form unrelated materials and ensure that

there is adequate lighting.

Inspect before each use. Do not use if bent, broke, cracked, leaking or otherwise damaged.

Use extreme caution when working around any parts that are subjected to a shock load.

Check to ensure that all applicable bolts and nuts are firmly tightened.

Ensure that work piece is center-loaded and secure.

Do not make any modifications to the equipment.

Do not use brake fluid or any other improper fluid and avoid mixing different types of oil when adding

hydraulic oil. Only good quality hydraulic jack oil can be used in equipment.

Do not expose the equipment to rain or any other kind of bad weather.

If the equipment needs repairing and/or there are any parts that need to be replaced, have it

repaired by authorized technicians and only use the replacement parts supplied by the

manufacturer.

WARNING: To reduce the risk of personal injury and/or property damage, ensure that the

rated working pressure of each pressurized attachment be equal to or greater than the rated working

pressure developed by the hydraulic pump.

Always check connections before using. Alteration of these products is strictly prohibited. Use only

those adapters and attachments provided and approved by the manufacturer。

Note: when extension tubes and/or offset attachments are used, the rated capacity is always

reduced by 50% for each tube or offset attachment connected.

Manufacturer does not assume any liability for use of this product to any property or damaged

caused. Use of this item is completely determined by user. Manufacturer has included example

uses for items included in kit. User will assume all responsibility of possible property or damage

caused.

RAM KIT USE AND CARE

Do not modify the ram kit in any way. Unauthorized modification may impair the function and/or

safety and could affect the life of the equipment. There are specific applications for which the Ram

Kit was designed.

Always check of damaged or worn out parts before using the Ram Kit. Broken parts will affect

the Ram Kit operation. Replace or repair damaged or worn parts immediately.

Store idle. When Ram Kit is not in use, store it in a secure place out of the reach of children. Inspect

it for good working condition prior to storage and before re-use.

Not for use by children or people with reduced mental capacity.

Do not use under the influence of drugs or alcohol.

Ensure children and other bystanders are kept at a safe distance when using Ram Kit.

INSPECTION

Inspect the Ram Kit carefully before each use. Ensure the Product is not damaged, excessively worn,

or missing parts.

Do not use the Ram Kit unless it is properly lubricated.

Using a Ram Kit that is not in good clean working condition or properly lubricated may cause serious

injury.

Inspect the work area before each use. Make sure it is free and clear of any potential hazards.

GENERAL SAFETY RULES

Save these instructions.

For your safety, read, understand, and follow the information provided with and on this product

before using.

The owner and/or operator of this equipment shall have an understanding of safe use/operating

procedures before attempting to use.

The owner and/or operator shall be aware that the use of this product may require special skills and

knowledge.

Instructions and safety information shall be conveyed in the operator's native language before use of

this device is authorized.

If any doubt exists as to the safe and proper use of this product as outlined in this factory authorized

manual, remove from service immediately.

Inspect before each use.

Do not use if broken, bent cracked, or damaged parts (including labels) are noted.

If the product appears damaged in any way, operates abnormally or is missing parts, it should be

removed from service immediately and the distributor should be notified.

If you suspect that the product was subjected to a shock load (a load suddenly dropped

unexpectedly upon it), immediately discontinue use until product has been clocked by a factory

authorized service center (contact distributor or manufacturer for list of Authorized Service Centers).

It is recommended that an annual inspection be done by qualified personnel.

Labels and owner's manuals are available from the distributor.

SAFETY MARKINGS

WARNING:

1. Study, understand, and follow all instructions before operating this device.

2. Wear eye protection that meetsANSI Z87.1 and OSHAstandards.

3. Do not exceed the rated capacity.

4. Use a pressure gauge that indicates pounds of force applied.

5. Inspect before each use.

6. When using extension tubes, position the shortest tube farthest from the cylinder.

7. Do not subject the hose to extreme cold, heat, sharp surfaces, abrasion, or impact.

8. Do not allow the hose to kink, twist, curl, or bend so tightly that it restricts fluid flow.

9. Make sure setup is stable and secure before performing any work.

10. No alterations or modifications shall be made to this product.

11. Only components supplied with this kit shall be used with this kit.

12. Do not use this product for any use other than the manufacturer specified usage.

13. Failure to heed these markings may result in personal injury, property damage, or both.

ASSEMBLY

To assemble Hydraulic Ram, Pump Unit, and Attachments

1. Unscrew and save the End Plugs located on the

ends of the Hose and Hydraulic Ram.

2. Securely screw the Hose into the Hydraulic Ram.

3. Insert the Pump Handle into the receptacle

located at the top of the Pump Unit.

4. To attach the Rubber Head, the Extension

Bars, the Male Connector, and the Flat Base to

the Hydraulic Ram.

5. To attach the Spreader Wedge to the Pump

Unit.

6. For other attachment combinations.

SYSTEM AIR PURGE PROCEDURE

Perform the followingAir Purge Procedure to remove any air that may have been introduced into the

hydraulic system as a result of product shipment and handing. This step is to be completed without any

load pressure.

1. Firmly close the Release Valve by turning it clockwise.

2. Press the tip of the Hydraulic Hose Coupling against a hard surface and pump the pump handle.

3. Continue pumping until the hydraulic fluid coming out from the end of the coupler tip is free of air

bubbles.

4. Check the oil level and add oil if necessary. (See instruction in Maintenance Section “To Add Oil”.)

5. Turn the Release Valve counter-clockwise to release the pressure in the pump and hose.

BEFORE USE

1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly

with the product and the hazards associated with its improper use.

2. Perform the air purge procedure. (See previous instructions for system purge procedure.)

3. Inspect before each use. Do not use if bent, broken or cracked components are noted.

OPERATION

To Operate the Hydraulic Pump Unit

1. Position the Pump Unit on a stable, flat and level surface.

2. Close the release valve by turning it clockwise until it is firmly closed.

Pump Handle to apply pressure.

3. Turn the Release Valve Stem counterclockwise to release the pressure.

Note：

The Pump Unit may be positioned horizontally or vertically.

When using the Hydraulic Unit in a vertical position, always keep the Hose end of the Hydraulic Unit

downward.

Example: To Repair Frame Damage

1. Determine which direction the frame needs to straighten.

2. Remove any obstructions that could be damaged or are in the way.

3. Connect the Flat Base to the stationary side of the Hydraulic Ram and connect the appropriate

attachment to the pushing end of the Stroke Ram.

4. Position the Hydraulic Ram so that the Flat Base is resting against a frame member opposite the

damaged area. It must also be in line with the direction in which the damaged area needs to be

pushed.

5. Aim the pushing end towards the area that needs to be repaired and slowly apply pressure with the

Pump Unit. Once contact has been made on both points of contact, step away as far as possible and

continue to slowly apply pressure to the damaged area until the desired bend has been made.

CAUTION: Keep hands away from contact areas and tight spaces. The Portable Power Kit may

slip and cause injury.

6. When the damaged area has been bent to the desired position, slowly turn the Release Valve on the

Pump Unit in a counterclockwise direction to release the hydraulic pressure and cautiously remove

the Hydraulic Ram.

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