Toposens ECHO ONE DK User manual
ECHO ONE ®
Advanced 3D Collision Avoidance
Instruction Manual Draft 1.1 | 2023
For Firmware version 1.4.1
The contents of this document are subject to change without notice.
The latest version of this document can be downloaded on toposens.com/members.
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Described Product
ECHO ONE ® 3D Ultrasonic Sensor
Hardware Version 1.0
Manufacturer
Toposens GmbH
Lyonel-Feininger-Str. 28
80807 Munich
Germany
Legal Notice
This work is protected by copyright. Any rights derived from copyright
protection are reserved by Toposens GmbH. Reproduction of this
document or parts thereof is only permitted within the limits of the statutory
provisions of the copyright laws. Modifications, abridgements and
translations of this document without the express written permission of
Toposens GmbH are prohibited. The trademarks mentioned in this
document are the property of their respective owners.
© 2022 –Toposens GmbH. All rights reserved.
Original Document
This document is an original document of Toposens GmbH.
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TOPOSENS PROCESSING UNIT
CONTENT
1ABOUT THIS DOCUMENT 6
1.1 Purpose of this Document 6
1.2 Target Group 7
1.3 Scope of Information 7
1.4 Explanation of Symbols 8
1.5 Symbols on the device 9
2SAFETY Information 11
2.1 Qualified Personnel 11
2.2 Intended Use 12
2.3 Improper Use 13
2.4 Disclaimer 14
2.5 Modifications and Conversions 15
2.6 Safety precautions and potential hazards 15
3PRODUCT DESCRIPTION 17
3.1 Product Overview 17
3.2 Device Description 17
4Specifications 18
4.1 Dimensions 18
4.2 Interfaces 19
4.3 Connection cable requirements 20
4.3.1 TPU to Sensor connection 20
5Operating principle 22
5.1 Avoidance of Possible Application Errors 23
5.2 Performance Characteristics 23
5.2.1 Multi Sensor Use 24
5.2.2 Medium Monitoring Mode (MMM) 25
5.2.3 Near Field Detection 26
5.3 Output Data 27
5.3.1 Point Cloud Examples 27
5.4 Mounting Example 29
6Storage and packaging 30
6.1 Scope of delivery 30
6.2 Unpacking 30
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TOPOSENS PROCESSING UNIT
6.3 Storage and repackaging 31
7Installation 32
7.1 Preparations 32
7.1.1 Required tools and accessories 32
7.2 System Structure 33
7.3 Mechanical Installation 34
7.4 Installation via Mounting Brackets 37
7.5 Electrical Installation 38
7.5.1 Connection instructions 39
7.5.2 Plug and Socket assingment 40
7.5.3 Wiring Diagram Single Sensor with TPU 41
7.5.4 Insulation concept 42
8Startup 43
8.1 Startup Checklist 43
8.2 First Startup 44
8.3 Checking the correct function 45
9Maintenance 46
9.1 Cleaning 47
9.2 Maintenance Measures 49
9.3 Firmware Update 52
9.3.1 Update Using Toposens Processing Unit (TPU): 52
9.3.2 Update Using Third Party Controller 52
9.4 Troubleshooting 52
9.4.1 Technical Support 53
9.5 Decommissioning 54
9.5.1 Switching off the Sensor 54
9.5.2 Disposal 55
10 Technical data 57
10.1 Parameters 57
11 Measurement curves 60
11.1 Rotation measurement standard pole target 61
11.2 Rotation measurement with plate target 61
11.3 Lateral measurement with forklift fork target 62
11.4 Lateral measurement with pallet target 62
11.4.1Safety distance due to ultrasonic emissions 63
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1ABOUT THIS DOCUMENT
1.1 Purpose of this Document
This instruction manual contains information on the installation process,
setup and the safe use of the ECHO ONE® 3D Ultrasonic Sensor by
Toposens GmbH. This document will aid you in using the sensor in a safe
and efficient manner. Basic requirements for safe use are:
•Compliance with all supplied safety notes and handling
instructions.
•Compliance with local occupational health and safety regulations
and general safety regulations for equipment applications.
This instruction manual is intended exclusively for use by qualified
personnel, in particular trained specialists.
NOTICE
Read this instruction manual carefully to familiarize
yourself with the device and its functions before starting
to work with it.
NOTICE
This instruction manual is an integral part of the product
and must be kept available for later reference.
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1.2 Target Group
This instruction manual is intended for:
•Professionals who integrate an ECHO ONE® sensor into a
machine or vehicle.
•Professionals who perform initial commissioning, operation,
setup, testing and maintenance of the ECHO ONE® sensor.
•Professionals, that perform maintenance and checks on the
machine or vehicle, which has been equipped with an ECHO
ONE® sensor.
•Planners, developers and operators of machines and vehicles.
•Personnel who have been appointed with transporting, storing or
disposing of the ECHO ONE ® sensor.
This instruction manual does not contain any information on the
operation of the machine or vehicle on which the device has been
integrated into. Corresponding information can be found in the instruction
manual of the respective machine or vehicle. The applicable health, safety
and legal regulations must be observed when operating devices,
machines, and vehicles. Using the ECHO ONE ® sensorrequires
additional technical skills which are not covered by this document.
1.3 Scope of Information
This instruction manual contains the following information:
•Safety Information
•Product Description
•Operation/Handling
•Assembly
•Electrical Installation
•Initial Start-Up and Configuration
•Maintenance and Care/Fault Diagnosis and Correction
•Technical Data and Dimensional Drawings
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1.4 Explanation of Symbols
Safety warnings and important information contained in this document are
marked with corresponding signal words. The respective signal word
indicates the extent of the Danger. Always observe these warnings to avoid
accidents, bodily injury and property damage.
DANGER
DANGER
… indicates a dangerous situation that will result in death
or serious injury if not avoided.
WARNING
WARNING
… indicates a dangerous situation which, if not avoided,
could result in death or serious injury.
ATTENTION
ATTENTION
… indicates a dangerous situation which, if not avoided,
may result in minor or moderate injury.
FOR
ATTENTION
FOR ATTENTION
… indicates a potentially dangerous situation that may
result in property damage if not avoided.
"FOR ATTENTION" is used to draw attention to practices
that are unrelated to bodily injury.
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NOTICE
… highlights tips and recommendations as well as
information for efficient and smooth operation.
In the following, the term ECHO ONE system or just system refers to a
combination of one or more ECHO ONE sensors and a Toposens
Processing Unit (TPU) or another controller with Toposens software.
When referring to the ECHO ONE sensor or sensor only, the text refers to a
sensor as a single device.
1.5 Symbols on the device
FOR
ATTENTION
Product markings
The product label attached to the device must not be
removed
Symbol
Description
Complies with EU regulations
FCC conformity mark
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Read Manual before installation,
use or maintenance
This device complies with EU
directive 2011/65/EU
When disposing of electronic
equipment, observe local and
national regulations
Table of contents
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