Thule TB60 User manual

TOP-TRACKS WITH BOLTS

SWEDEN

®

CAR RACK SYSTEMS

PARTS INCLUDED

TOOLS REQUIRED (NOT INCLUDED)

5/16" wrench/

tape measure/

electric drill/

fine tip marker/

safety glasses/

A

B

C

D

E

part/ description/

screw M5 x 40mm/

locking hex nut M5/

self adhesive washer M5/

steel washer M5/

acorn cap/

screw end protector/

7⁄32" drill bit/

1⁄8" drill bit/

3mm hex key/

silicone sealant/

track/glissière

vinyl roof protector/

track end cap/

A

B

C

D

E

F

G

H

I

J

K

L

M

12

12

24

12

12

12

1

1

1

1

2

2

4

part

924-0540-20

938-0500-11

853-5367

951-0520-11

853-5364

853-5373

853-5369-02

853-5369-03

853-0947

853-5374

853-5359-03

853-5360-03-97

853-5361

description part number qty.

A

A B C

D E F

J

K

L

M

G

H

I

B

E

C

D

• Place the tracks on the shell, making sure they are parallel and equal distance

from the front edge of the shell.

1

• Installation of Top-Tracks™ requires drilling the roof and permamently installing parts.

• Only install track on fiberglass shells. Not for use on shells manufactured from any

other material.

• Tools and some mechanical skills are required. If concerned about installation, have

tracks installed by professional installer.

• Not for off road use.

• Do not install if roof has had bodywork.

• Do not install on vehicles with sunroofs.

• Do not install on vehicles with factory racks.

COMPATIBILITY AND

RESTRICTIONS

•Starting at either end of the track, mark the end hole using a fine tip marker, and continue to

mark every other hole on the track.

2

•Remove the tracks

from the roof.

3

•Using the 7⁄32" drill bit supplied, drill

a hole into each of the pilot holes.

•Carefully blow away debris.

5

•Remove backing from the self adhesive washers and apply to the bottom of the track.

Only place washers on holes that line up with the holes drilled in the roof.

6

•Using the 1⁄8" drill bit supplied, drill a

pilot hole in the center of each of the

marks.

4

•Apply silcone into each hole.

7

•With end caps inserted into

track, position track over the

holes and install screws at front

and rear.

8

Wear safety glasses

during installation.

Wear safety glasses

during installation.

•Put self adhesive washers on to remaining screws and install them in to

the remaining holes.

9

•Inside the shell, place the steel washer and locking hex nut onto the screw.

10

ROOF/TOIT

•Tighten all screws using a 5⁄16" wrench and the supplied 3mm hex key.

• Two people are required for proper installation.

11

ROOF/TOIT

To finish the installation there are two options.

•Attach a screw end protector onto

each screw. • Cut off the bolt excess length and

place an acorn cap onto the nut.

12

AB

Note: For mounting TK1 bases (not included), use all hardware (thick washer, thin washer, spacer) included with TK1.

SWEDEN

®

CAR RACK SYSTEMS

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