Thule DOUBLETRACK 990XT User manual

5015829_04

DOUBLETRACK™ 990XT

stinger & backbone assembly

bike tube & wheel holder assembly

upright tube & hook assembly

STL2 hitch lock pin

washer 12mm x 24mm

washer 8mm x 16mm

carriage bolt M8 x 45mm

carriage bolt M8 x 70mm

locknut M8

lock washer 12mm

hex key 4mm

Thule hitch tool

adapter sleeve, short

flat cap screw M6 x 16mm

wheel strap assembly

lever

axle nut 18mm

carriage bolt M6 x 60mm

end cap 1.25" square

road bike adapter

STL2 hitch lock

lock cylinder

locking key

change key

hex nut M8

lock washer M8

part description

qty.

part number

–––––

7533928

7533929

8535917

951122411

951081611

915084531

915087031

938080011

956122111

853243002

8535524

8537489

853578702

7533001

8533506

8530446

915066031

8537484

8535426

753372502

–––––

8531251

936080011

956081411

PARTS INCLUDED

POD

G F I Q T Y Z

R E J H

U V W X

5015829_04

WARNINGS / LIMITATIONS

•Fits 20-29" wheels up to 3" wide

•2 Bike maximum carrying capacity = 70lbs.

• Carries bikes with wheel bases up to 46.5"

•The 990XT Doubletrack™ can work with

bikes with tire fenders.

FOR 1 1/4" INSTALLATION

• Remove adapter sleeve, short (M) using hex key 5mm (K)

provided, as illustrated.

• Slide hitch into trailer hitch receiver until hole in horizontal tube aligns with receiver hole.

Secure in position with STL2 receiver bolt (D), lock washer 12mm (J), and

washer 12mm x 24mm (E) as illustrated. Tighten firmly with Thule hitch tool (L).

SECURE UPRIGHT ASSEMBLY /

a Align upright tube & hook assembly (C) mounting holes with

holes on the sides of the stinger & backbone assembly (A).

b Secure with M8 x 70mm carriage bolts (H), washer 8mm x

16mm (F), and locknut M8 (I) as illustrated. Tighten firmly

with Thule hitch tool (L).

5015829_04

SECURE BIKE CARRIER TUBES

• Place bike tube & wheel holder assemblies (B) centered on tray of stinger &

backbone assembly (A).

• Align bike tube holes with holes on base unit and secure with M8 x 45mm

carriage bolts (G), washer 8mm x 16mm (F), lock washer M8 (Z) and hex nut

M8 (Y) as illustrated. Tighten firmly with Thule hitch tool (L).

LOADING BICYCLE

a Press release-button on upright tube & hook

assembly (C) and raise up the hooks as far

as possible.

b Lift upright release lever and rotate

upright to down position.

LOADING BICYCLE

• Place smaller bike on inner carrier with wheels in wheel holders and handlebars to left

side of vehicle.

5015829_04

LOADING BICYCLE CONTINUED

• With cam lever in open position,

position wheel trays on tube.

Move cam lever to closed position

to tighten wheel tray in position.

Road bike only Mountain bike only

• Slide on adapter onto strap. • Invert or remove for

mountain bikes.

Inverser ou enlever si vous utiliser

NOTE: Thread wheel strap through buckle. Then push down to close buckle. You may have to open buckle and adjust strap length for a tight closure.

LOADING BICYCLE CONTINUED

• Lift upright tube release latch and raise upright tube and hook assembly until it

clicks into position.

NOTE: You may need to tilt bike towards vehicle for clearance.

• Push bike hook down with firm pressure until it is secure on the bike’s top tube.

5015829_04

LOADING BICYCLE CONTINUED /

FOLDING UP THE RACK ON VEHICLE /

b Lift lever on Hitch Switch as

illustrated.

c With other hand, lift bike carrier assembly upward until the Hitch Switch

lever clicks into locked position.

• Load second bike with handle bars to the right side of vehicle.

• Secure bike with bike hook and wheel straps.

a With bikes unloaded, rotate upright

tube & hook assembly (C) into down

position.

5015829_04

LOCK CYLINDER INSTALLATION FOR DOUBLETRACK UPRIGHT TUBE & HOOK ASSEMBLY

Thule strongly recommends the use of locks to deter theft. As shown, follow these easy steps for installing the lock cylinders.

Using a flat head screw driver, first remove the black plug caps from the ratcheting hook bases. Then insert the change key into the lock cylinder and slide the lock

cylinder into the round slot as shown. Remove change key. To lock, insert lcoking key and turn clockwise.

5015829_04

LOCK CYLINDER INSTALLATION FOR STL2

a. Remove and discard plug. b. Open cover. c. Insert change key

into lock cylinder-

d. Insert cylinder into

STL2 lock housing.

e. Remove change key.

Insert locking key.

• Slide STL2 onto hitch pin, keeping key vertical.

• Turn key clockwise to lock, remove key.

• Close cover.

INSTALLATION OF STL2

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