Thermo Scientific 2032 Operating instructions

Models:

2032 and 2036

Forma Plasma Thawing Bath

Operating and Maintenance Manual

Manual No: 7002032 Rev. 6

Model 2032 and 2036 Baths ____________________________________________________________________

Read This Instruction Manual.

Failure to read, understand and follow the instructions in

this manual may result in damage to the unit, injury to operat-

ing personnel, and poor equipment performance.

CAUTION! All internal adjustments and maintenance must

be performed by qualified service personnel.

The material in this manual is for information purposes only. The

contents and the product it describes are subject to change with-

out notice. Thermo Scientific makes no representations or war-

ranties with respect to this manual. In no event shall Thermo be

held liable for any damages, direct or incidental, arising out of or

related to the use of this manual.

MANUAL NUMBER 7002032

6 SI-9598 4/28/06 Added switch - part of 156147 pump ccs

5 22610/BA-590 11/1/04 260158 temp control replaced by 231192, electrical schematics (2036) ccs

4 20873/SI-8618 10/22/02 Replaced mercury thermometer with Paratherm thermometer aks

3 18826/HD-1286 3/29/00 Added mercury disposal warnings ccs

-- -- 9/10/99 Clarified the setting of overtemp thermostat ccp

2 SI-6866 3/13/98 Changed temp control board deg

- - - BA-534 12/31/97 Revised electrical schematic 2036-70 heg

1 -- 3/11/96 Changed manual to current format deg

REV ECR/ECN DATE DESCRIPTION By

Model 2032 and 2036 Baths ____________________________________________________________________

Important operating and/or maintenance instructions. Read the accompanying text carefully.

Ce symbole attire l'attention de l'utilisateur sur des instructions importantes de fonctionnement et/ou d'entretien. Il

peut être utilisé seul ou avec d'autres symboles de sécurité. Lire attentivement le texte d'accompagnement.

Wichtige Betriebs- und/oder Wartungshinweise. Lesen Sie den nachfolgenden Text sorgfältig.

Importante instruccions de operacion y/o mantenimiento. Lea el texto acompanante cuidadosamente.

Potential electrical hazards. Only qualified persons should perform procedures associated with this symbol.

Ce symbole attire l'attention de l'utilisateur sur des risques électriques potentiels. Seules des personnes qualifiées

doivent appliquer les instructions et les procédures associées à ce symbole.

Gefahr von Stromschlägen. Nur qualifizierte Personen sollten die Tätigkeiten ausführen, die mit diesem Symbol beze-

ichnet sind.

Potencial de riesgos electricos. Solo personas das capacitadadas deben ejecutar los procedimientos asociadas con este

simbulo.

Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.

Risques potentiels liés à l'énergie. L'équipement en entretien ou en maintenance doit être éteint et mis sous clé pour

éviter des blessures possibles.

Geräte, an denen Wartungs- oder Servicearbeiten durchgeführt werden, müssen abgeschaltet und abgeschlossen wer-

den, um Verletzungen zu vermeiden.

El equipo recibiendo servicio o mantenimiento debe ser apagado y segurado para prevenir danos.

√ Always use the proper protective equipment (clothing, gloves, goggles, etc.)

√ Always dissipate extreme cold or heat and wear protective clothing.

√ Always follow good hygiene practices.

√ Each individual is responsible for his or her own safety.

Model 2032 and 2036 Baths ____________________________________________________________________

iii

Do You Need Information or Assistance on

Thermo Scientific Products?

If you do, please contact us 8:00 a.m. to 6:00 p.m. (Eastern Time) at:

1-740-373-4763 Direct

1-888-213-1790 Toll Free, U.S. and Canada

1-740-373-4189 FAX

http://www.thermo.com Internet Worldwide Web Home Page

Service E-Mail Address

Thermo Scientific

Controlled Environment Equipment

401 Millcreek Road, Box 649

Marietta, OH 45750

Our staff can provide information on pricing and give you quotations. We can

take your order and provide delivery information on major equipment items or make

arrangements to have your local sales representative contact you. Our products are listed on the

Internet and we can be contacted through our Internet home page.

Our staff can supply technical information about proper setup, operation or

troubleshooting of your equipment. We can fill your needs for spare or replacement parts or

provide you with on-site service. We can also provide you with a quotation on our Extended

Warranty for your Thermo Scientific products.

Whatever Thermo Scientific products you need or use, we will be happy to discuss your

applications. If you are experiencing technical problems, working together, we will help you

locate the problem and, chances are, correct it yourself...over the telephone without a service

call.

When more extensive service is necessary, we will assist you with direct factory trained

technicians or a qualified service organization for on-the-spot repair. If your service need is

covered by the warranty, we will arrange for the unit to be repaired at our expense and to your

satisfaction.

Regardless of your needs, our professional telephone technicians are available to assist you

Monday through Friday from 8:00 a.m. to 6:00 p.m. Eastern Time. Please contact us by

telephone or fax. If you wish to write, our mailing address is:

International customers, please contact your local Thermo Scientific distributor.

Sales Support

Service Support

[email protected]

Model 2032 and 2036 Baths ____________________________________________________________________

Table of Contents

Section 1 - Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

1.1 Preliminary Inspection . . . . . . . . . . . . . . . . . . . . . . .2 - 1

1.2 Visible Loss or Damage . . . . . . . . . . . . . . . . . . . . . .2 - 1

1.3 Responsibility for Shipping Damage . . . . . . . . . . . .2 - 1

Section 2 - Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

2.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

2.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

Section 3 - Installation and Start-Up . . . . . . . . . . . . . .3 - 1

3.1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1

3.2 Connecting the Pump . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1

3.3 Installing the Thermometer . . . . . . . . . . . . . . . . . . . .3 - 1

3.4 Filling (and Emptying) the Bath . . . . . . . . . . . . . . . .3 - 1

3.5 Connecting to Power . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1

3.6 Setting the Bath Temperature . . . . . . . . . . . . . . . . . .3 - 1

3.7 Setting the Overtemp Safety Thermostat . . . . . . . . .3 - 1

3.8 Installing the Plasma Thawing Racks . . . . . . . . . . . .4 - 1

3.9 Installing the (optional) Red Cell Canister Rack . . .4 - 1

3.10 Setting the Timer . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 1

Section 4 - Control Panel Operation . . . . . . . . . . . . . . .4 - 1

4.1 Main Power Switch and Indicator Light . . . . . . . . . .4 - 1

4.2 Pump Switch and Indicator Light . . . . . . . . . . . . . . .4 - 1

4.3 Variable/37C Switch, Temp Control, Heat Light . . .4 - 1

4.4 Overtemp Safety Thermostat, Temp Safety Light . .5 - 1

4.5 Mechanical Timer . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 1

Section 5 - Routine Maintenance . . . . . . . . . . . . . . . . . .5 - 1

5.1 Cleaning the Bath . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 1

a. Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 1

b. Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 1

5.2 Cleaning the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 1

Section 6 - Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 1

6.1 Replacing the Pump . . . . . . . . . . . . . . . . . . . . . . . .6 - 1

6.2 Replacing Overtemp Thermostat and/or Probe . . . . .6 - 1

6.3 Replacing the Temperature Probe . . . . . . . . . . . . . . .7 - 1

6.4 Variable Setpoint Controller Check, Calibration Procedure

6.5 37C Setpoint Calibration . . . . . . . . . . . . . . . . . . . . . .7 - 1

Section 7- Specifications . . . . . . . . . . . . . . . . . . . . . . . . .7 - 1

Section 8 - Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 1

Section 9 - Electrical Schematics

Section 10 - Warranty Information

Section 1 - Receiving

1.1 Preliminary Inspection

This item was thoroughly inspected and carefully packed

prior to shipment and all necessary precautions were taken to

ensure safe arrival. Immediately upon receipt, before the unit is

moved from the receiving area, carefully examine the shipment

for loss or damage. Unpack the shipment and inspect both inte-

rior and exterior for any in-transit damage.

1.2 Visible Loss or Damage

If any loss or damage is discovered, note any discrepancies

on the delivery receipt and call the delivering carrier and

request that their representative perform an inspection. Do not

discard any of the packing material and do not move the ship-

ment from the receiving area.

1.3 Responsibility for Shipping Damage

For products shipped F.O.B. Marietta, Ohio, the responsi-

bility of Thermo Scientific ends when the merchandise is

loaded onto the carrier’s vehicle.

On F.O.B. Destination shipments, Thermo and the carrier’s

responsibility ends when your Receiving Department personnel

sign a free and clear delivery receipt.

Whenever possible, Thermo will assist in settling claims

for loss or in-transit damage.

Section 2 - Features

2.1 Features

The Model 2032 Thawing Bath is designed to thaw from

1 to 8 plasma units in 25 minutes, or 4 red cell units in about 12

minutes.

The bath temperature can be set at 37°C with a fixed set-

point switch, or it can be dialed to any desired temperature

between 5°C above ambient to 60°C. The temperature control

maintains the bath temperature to within ±0.1°C of setpoint.

2.2 Accessories

Plasma Rack/Cover:

Holds 8 standard size plasma boxes #185057

Red Cell Canister Rack #185004

Plasma Thawing Rack #185048

Plasma Thawing Rack:

Holds 12 wedge-shaped plasma boxes #185055

Plasma Rack/Cover Kit:

Includes 185055 rack, Gable pedestal

and hinged lid.

Holds 12 wedge-shaped plasma boxes. #185054

Thermometer #942030

Model 2032 and 2036 Baths ______________________________________________________________Receiving / Features

2 - 1

Section 3 - Installation and Start-Up

3.1 Location

Locate the bath on a firm, level surface in an area of mini-

mum ambient temperature fluctuation.

3.2 Connecting the Pump

The pump must be plugged into the receptacle on the back

of the bath. The electrical receptacle and pump cord are used to

make pump replacement easier, to eliminate pump damage dur-

ing shipping, and to minimize the shipping container size.

Plug the pump’s electrical cord into the electrical recepta-

cle on the upper back of the bath. The receptacle output and the

pump are controlled by the bath pump controls.

Only connect the pump to the electrical receptacle

on the back of the bath. Connecting the pump to a

power supply other than this receptacle will bypass

the pump controls, damage the pump and void the

warranty.

3.3 Installing the Thermometer

Insert the thermometer into the thermometer holder on the

top of the bath work area.

3.4 Filling (and Emptying) the Bath

Do not operate the bath without liquid in the tank.

Severe damage to the bath heater will result.

Check the bath regularly to maintain a proper

operating level.

Fill the bath with water having a quality of 50K to 1M

Ohm to protect and prolong the life of the stainless steel tank.

Use of water outside the specified range will decrease the oper-

ating life of the unit and void the warranty.

Fill the bath to the step, or ledge, on the inside of the bath

tank. Tank capacity is approximately 5.3 gallons.

The drain connection for emptying the bath, or lowering

the fluid level, is located on the unit back. If desired, the nipple

cap can be removed and a suitable valve installed (1/4” MPT).

Do not empty the bath by tipping.

3.5 Connecting to Power

With the main power OFF, connect the bath to an adequate

power source. See the electrical data plate mounted on the unit

for exact electrical specifications.

3.6 Setting the Bath Temperature

Turn the bath on. Before setting the temperature, turn the

overtemp safety thermostat knob to 10 (fully clockwise) so that

the safety control indicator does not light while the temperature

setpoint is being established.

If a temperature of 37°C is desired, set temperature switch

to the 37C position.

If a temperature other than 37°C is desired, set the switch

to the Variable position and set the temperature control knob to

the desired setpoint. Any value between 5°C above ambient and

60°C may be selected.

3.7 Setting the Overtemp Safety Thermostat

After the bath temperature has stabilized at the operating

setpoint as indicated by the thermometer, set the overtemp safe-

ty thermostat as follows:

1. Turn the overtemp control knob slowly counterclockwise

until the safety control indicator lights.

2. Turn the overtemp control knob clockwise approximately

two units on the scale. The safety control indicator light

should go out.

The overtemp safety thermostat is now set a few degrees

above the temperature control setpoint. When the bath tempera-

ture rises to the overtemp control point, the safety control indi-

cator will light, power to the heaters will shut off, and the bath

temperature will be maintained at the overtemp control point.

When an overtemp condition occurs, the cause must be

determined and corrected before normal operation under the

main temperature controller can be resumed.

Note: When the chamber temperature control setpoint is

changed, the overtemp safety thermostat must be reset to

accommodate the change.

3.8 Installing the Plasma Thawing Racks

The bath will hold two plasma thawing racks. Place the

rack in the bath tank and rest the rack on the ledge provided in

the sides of the tank. Place the plasma to be thawed in the rack

and adjust the clip on the top of the rack so it will hold the plas-

ma in place.

Model 2032 and 2036 Baths ________________________________________________________Installation and Start-Up

3 - 1

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