Endress+Hauser Cleanfit CPA875 User manual

Products Solutions Services

BA01279C/07/EN/01.13

71237906

Operating Instructions

Cleanfit CPA875

Retractable process assembly for sterile and hygienic

applications

Endress+Hauser

Document information

Safety information

The structure, signal words and color coding applied to safety information comply with the

requirements of ANSI Z535.6 ("Product safety information in product manuals, instructions

and other collateral materials").

Symbols

Structure of information Meaning

DANGER

Cause (/Consequences)

Possible consequences if

ignored

‣Preventive measures

This symbol alerts you to a dangerous situation.

If you do not avoid this dangerous situation, it will result in

death or serious injury.

WARNING

Cause (/Consequences)

Possible consequences if

ignored

‣Preventive measures

This symbol alerts you to a dangerous situation.

If you do not avoid the dangerous situation, it may result in

death or serious injury.

CAUTION

Cause (/Consequences)

Possible consequences if

ignored

‣Preventive measures

This symbol alerts you to a dangerous situation.

If you do not avoid the dangerous situation, it may result in

minor or more serious injuries.

NOTICE

Cause/situation

Possible consequences if

ignored

‣Action/note

This symbol alerts you to situations which may result in

damage to property.

additional information, tip

permitted or recommended

forbidden or not recommended

Cleanfit CPA875

Endress+Hauser 3

Table of contents

1 Basic safety instructions . . . . . . . . . . . . . 4

1.1 Personnel requirements . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Incoming acceptance and product

identification . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Product identification . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . 6

3.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.3 Installing the sensor . . . . . . . . . . . . . . . . . . . . . . . 16

3.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . 20

4 Operating options . . . . . . . . . . . . . . . . .21

4.1 Initial commissioning . . . . . . . . . . . . . . . . . . . . . . 21

4.2 Operating elements . . . . . . . . . . . . . . . . . . . . . . . 22

4.3 Manual operation . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.4 Pneumatic operation . . . . . . . . . . . . . . . . . . . . . . 24

5 Maintenance. . . . . . . . . . . . . . . . . . . . . . 25

5.1 Cleaning the assembly . . . . . . . . . . . . . . . . . . . . . 25

5.2 Cleaning the sensor . . . . . . . . . . . . . . . . . . . . . . . 25

5.3 Cleaning agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.4 Replacing seals . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6 Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.1 Replacing damaged components . . . . . . . . . . . . . 34

6.2 Spare parts kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.3 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7 Accessories . . . . . . . . . . . . . . . . . . . . . . . 35

7.1 Installation material for rinse connections . . . . 36

7.2 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8 Technical data . . . . . . . . . . . . . . . . . . . . 40

8.1 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.2 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.3 Mechanical construction . . . . . . . . . . . . . . . . . . . 41

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Basic safety instructions Cleanfit CPA875

4Endress+Hauser

1 Basic safety instructions

1.1 Personnel requirements

‣Installation, commissioning, operation and maintenance of the measuring system may

be carried out only by specially trained technical personnel.

‣The technical personnel must be authorized by the plant operator to carry out the

specified activities.

‣The electrical connection may be performed only by an electrical technician.

‣The technical personnel must have read and understood these Operating Instructions

and must follow the instructions contained therein.

‣Measuring point faults may be rectified only by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided may only be carried out

directly by the manufacturer or by the service organization.

1.2 Designated use

The Cleanfit CPA875 retractable assembly, which can be manually or pneumatically

operated, is designed for the installation of sensors in tanks and pipelines.

Its mechanical construction means that it can be operated in pressurized systems (see

Technical data).

Use of the device for any purpose other than that described, poses a threat to the safety of

people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage resulting from improper or non-designated use.

1.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Regulations for explosion protection (Ex devices only)

• Installation guidelines

• Local standards and regulations

1.4 Operational safety

‣Before commissioning the entire measuring point, verify that all connections are correct.

Ensure that electrical cables and hose connections are not damaged.

‣Do not operate damaged products, and safeguard them to ensure that they are not

operated inadvertently. Mark the damaged product as defective.

‣If faults cannot be rectified, the products must be taken out of service and secured against

unintentional commissioning.

1.5 Product safety

The product is designed to meet state-of-the-art safety requirements, has been tested and

left the factory in a condition in which it is safe to operate.

The relevant regulations and European standards have been observed.

Cleanfit CPA875 Incoming acceptance and product identification

Endress+Hauser 5

2 Incoming acceptance and product

identification

2.1 Incoming acceptance

• Verify that the packaging is not damaged.

• Notify your supplier of any damage to the packaging. Keep the damaged packaging until

the matter has been settled.

• Verify that the contents are not damaged.

• Notify your supplier of any damage to the delivery contents. Hold on to the damaged goods

until the matter has been settled.

• Check the delivery for completeness. Check it against the delivery papers and your order.

• Pack the product for storage and transportation in such a way that it is protected against

impact and moisture. The original packaging offers the best protection. Furthermore, the

permitted ambient conditions must also be observed (see "Technical data").

• If you have any questions, please contact your supplier or your local sales center.

2.2 Product identification

2.2.1 Nameplate

You can find the following information on the nameplate:

• Manufacturer details

•Ordercode

• Extended order code

• Serial number

• Operating conditions

• Safety information symbols

Compare the order code on the nameplate with your order.

2.2.2 Product identification

The order code and serial number of your device can be found in the following locations:

• on the nameplate

• in the delivery papers

To establish your device version, enter the order code from the nameplate into the

search field at the following address:

www.products.endress.com/order-ident

2.3 Scope of delivery

The scope of delivery comprises:

• Ordered version of the assembly

• Operating Instructions in English

If you have any questions, please contact your supplier or your local sales center.

Installation Cleanfit CPA875

6Endress+Hauser

3Installation

3.1 Installation

3.1.1 Orientation

The assembly is designed for installation on vessels and pipes. Suitable process connections

must be available for this.

The assembly is designed in such a way that there are no restrictions with regard to its

orientation.

The sensor that is used can restrict the orientation.

The service chamber and front chamber can drain on their own with an installation

position of between 0° and 15° to the horizontal.

3.1.2 Dimensions

a0018665

Fig. 1: Dimensions for short version (36 mm stroke)

A Pneumatic drive

B Manual drive

XM Assembly in measuring position

XS Assembly in service position

XP Height of particular process connection (see table below)

XA Necessary mounting distance for sensor replacement = 425 mm (16.73")

Process connection Height XP in mm (inch)

CA Clamp ISO 2852, ASME BPE-2012, 1½" 14.9 (0.59)

CB Clamp ISO 2852, ASME BPE-2012, 2" 19.5 (0.77)

Cleanfit CPA875 Installation

Endress+Hauser 7

CC Clamp ISO 2852, ASME BPE-2012, 2½" 13.0 (0.51)

DA Aseptic DN 25, clampable, DIN 11864-3 A 16.0 (0.63)

DC Aseptic DN 50 screw-in DIN 11864-1 A 16.0 (0.63)

DF Aseptic DN 50 grooved flange DIN 11864-2 A 14.2 (0.56)

EA Neumo BioControl D 65 25.0 (0.98)

EB Neumo BioConnect D 50 10.5 (0.41)

EF Neumo BioConnect D 65 10.5 (0.41)

MA Dairy coupling DN 50 DIN 11851 14.5 (0.57)

MB Dairy coupling DN 65 DIN 11851 13.8 (0.54)

VA Varivent flange N (DN 40 to 100) 19.0 (0.75)

Process connection Height XP in mm (inch)

Installation Cleanfit CPA875

8Endress+Hauser

a0018666

Fig. 2: Dimensions for long version (78 mm stroke)

A Pneumatic drive

B Manual drive

C Manual drive with small protection cap

XM Assembly in measuring position

XS Assembly in service position

XP Height of particular process connection (see table)

XA Necessary mounting distance for sensor replacement

The mounting distance XA is 440 mm (17.32") for 225 mm sensors

The mounting distance XA is 610 mm (24.02") for 360 mm sensors

Cleanfit CPA875 Installation

Endress+Hauser 9

3.1.3 Immersion depths

a0017745

Fig. 3: Immersion depths for different service chambers

1 Single chamber / 36 mm stroke / sensor 225 mm incl. KCl

2 Single chamber / 78 mm stroke / sensor 225 mm excl. KCl

3 Single chamber / 78 mm stroke / sensor 360 mm incl. KCl

4 Double chamber / 78 mm stroke / sensor 225 mm incl. KCl / service position, inner chamber

5 Double chamber / 78 mm stroke / sensor 360 mm excl. KCl / service position, inner chamber

6 Double chamber / 78 mm stroke / sensor 360 mm excl. KCl / service position, front chamber

Immersion depths in mm (inch)

Service chamber

Process connection 1 2 3 4 5 6

CA Clamp ISO2852

ASME BPE-2012 1½"

20.6 (0.81)

31.6 (1.24)

62.1 (2.44)

73.1 (2.88)

62.1 (2.44)

73.1 (2.88)

28.1 (1.11)

73.1 (2.88)

28.1 (1.11)

73.1 (2.88)

62.1 (2.44)

73.1 (2.88)

CB Clamp ISO2852

ASME BPE-2012 2"

16.1 (0.63)

27.1 (1.07)

57.6 (2.27)

68.6 (2.70)

57.6 (2.27)

68.6 (2.70)

23.6 (0.93)

68.6 (2.70)

23.6 (0.93)

68.6 (2.70)

57.6 (2.27)

68.6 (2.70)

CC Clamp ISO2852

ASME BPE-2012 2½"

22.6 (0.89)

33.6 (1.32)

64.1 (2.52)

75.1 (2.96)

64.1 (2.52)

75.1 (2.96)

30.1 (1.19)

75.1 (2.96)

30.1 (1.19)

75.1 (2.96)

64.1 (2.52)

75.1 (2.96)

DA Aseptic DN 25

Clampable DIN11864-3

19.6 (0.77)

30.6 (1.20)

61.1 (2.41)

72.1 (2.84)

61.1 (2.41)

72.1 (2.84)

27.1 (1.07)

72.1 (2.84)

27.1 (1.07)

72.1 (2.84)

61.1 (2.41)

72.1 (2.84)

DC Aseptic DN 50

Screw-in DIN11864-1 A

27.1 (1.07)

38.1 (1.50)

68.6 (2.70)

79.6 (3.13)

68.6 (2.70)

79.6 (3.13)

34.6 (1.36)

79.6 (3.13)

34.6 (1.36)

79.6 (3.13)

68.6 (2.70)

79.6 (3.13)

DF Aseptic DN 50

Grooved flange DIN

11864-2 A

21.4 (0.84)

32.4 (1.28)

62.9 (2.48)

73.9 (2.91)

62.9 (2.48)

73.9 (2.91)

28.9 (1.14)

73.9 (2.91)

28.9 (1.14)

73.9 (2.91)

62.9 (2.48)

73.9 (2.91)

EA Neumo Biocontrol

D 65

27.6 (1.09)

38.6 (1.52)

69.1 (2.72)

80.1 (3.15)

69.1 (2.72)

80.1 (3.15)

35.1 (1.38)

80.1 (3.15)

35.1 (1.38)

80.1 (3.15)

69.1 (2.72)

80.1 (3.15)

EB Neumo Bioconnect

D 50

22.6 (0.89)

33.6 (1.32)

64.1 (2.52)

75.1 (2.96)

64.1 (2.52)

75.1 (2.96)

30.1 (1.19)

75.1 (2.96)

30.1 (1.19)

75.1 (2.96)

64.1 (2.52)

75.1 (2.96)

EF Neumo Bioconnect

D 65

20.6 (0.81)

31.6 (1.24)

62.1 (2.44)

73.1 (2.88)

62.1 (2.44)

73.1 (2.88)

28.1 (1.11)

73.1 (2.88)

28.1 (1.11)

73.1 (2.88)

62.1 (2.44)

73.1 (2.88)

MA Dairy coupling

DN 50 DIN11851

21.1 (0.83)

32.1 (1.26)

62.6 (2.46)

73.6 (2.90)

62.6 (2.46)

73.6 (2.90)

28.6 (1.13)

73.6 (2.90)

28.6 (1.13)

73.6 (2.90)

62.6 (2.46)

73.6 (2.90)

MB Dairy coupling

DN 65 DIN11851

21.8 (0.86)

32.8 (1.29)

63.3 (2.49)

74.3 (2.93)

63.3 (2.49)

74.3 (2.93)

29.3 (1.16)

74.3 (2.93)

29.3 (1.16)

74.3 (2.93)

63.3 (2.49)

74.3 (2.93)

NA Thread ISO228

G 1¼

70.4 (2.77)

81.4 (3.20)

70.4 (2.77)

81.4 (3.20)

VA Varivent flange

N (DN 40 to DN 100)

16.6 (0.65)

27.6 (1.09)

58.1 (2.29)

69.1 (2.72)

58.1 (2.29)

69.1 (2.72)

24.1 (0.95)

69.1 (2.72)

24.1 (0.95)

69.1 (2.72)

58.1 (2.29)

69.1 (2.72)

Installation Cleanfit CPA875

10 Endress+Hauser

a0022162

Fig. 4: Immersion depth in mm (inch) for process connection NA thread ISO228 G1¼ (service chamber 2 and 3)

A Measuringposition

B Service position

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