Thermo Scientific 8000DH Series Operating instructions

User Manual

Series 8000DH

CO2Incubator

Direct Heat with Sterilization Cycle

Operating and Maintenance Manuals 7013540 Rev. 4

Thermo ScientificThermo Scientific

Preface

Direct Heat CO2 Incubator i

Model Sensor* Voltage**

3540 T/C 115

3541 T/C 230

3542 IR 115

3543 IR 230

*T/C is a thermal conductivity sensor.

IR is an infra-red sensor.

**All units are 50/60 Hz.

MANUAL NUMBER 7013540

4 31343/IN-4592 10/22/14 New magnetic door switch (parts list, expl dwg, elec schematics) RoHS ccs

3 29174/IN-4469 3/5/14 Updated solenoid - pgs 8-5 & 9-1 through 9-3 ccs

2 30384/IN-4435 1/7/14 Added SRO ext door part number 1900567 to parts list ccs

1 24851, 24849/IN-3971 1/7/10 CO2 valve connection inlet & inner door switch kits-parts list & drawing 370-200-5 ccs

0 25694/IN-3954 10/26/09 Release level 2 - added spring rod kit (pg. 1-7) ccs

REV ECR/ECN DATE DESCRIPTION By

Thermo Scientificii Direct Heat CO2 Incubator Thermo Scientific

Preface

Contains Parts and Assemblies

Susceptible to Damage by

Electrostatic Discharge (ESD)

CAUTION

Important Read this instruction manual. Failure to read, understand and follow the instructions in this manual

may result in damage to the unit, injury to operating personnel, and poor equipment performance. s

Caution All internal adjustments and maintenance must be performed by qualified service personnel. s

Material in this manual is for information purposes only. The contents and the product it describes are subject

to change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this

manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to

the use of this manual.

Warning If the incubator is not used in the manner specified in this operating manual, the protection provided

by the equipment design may be impaired. s

Thermo Scientific Direct Heat CO2 Incubator iiiThermo Scientific

Preface

Important operating and/or maintenance instructions. Read the accompanying text carefully.

Potential electrical hazards. Only qualified persons should perform procedures associated with this

symbol.

Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.

Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be

damaged by elevated temperatures.

Marking of electrical and electronic equipment, which applies to electrical and electronic equipment

falling under the Directive 2002/96/EC (WEEE) and the equipment that has been put on the market

after 13 August 2005.

This product is required to comply with the European Union’s Waste Electrical & Electronic

Equipment (WEEE) Directive 2002/96/EC. It is marked with the WEEE symbol. Thermo Fisher

Scientific has contracted with one or more recycling/disposal companies in each EU Member State

European Country, and this product should be disposed of or recycled through them. Further

information on Thermo’s compliance with this directive, the recyclers in your country and

information on Thermo Scientific products will be available at www.thermofisher.com.

4Always use the proper protective equipment (clothing, gloves, goggles, etc.)

4Always dissipate extreme cold or heat and wear protective clothing.

4Always follow good hygiene practices.

4Each individual is responsible for his or her own safety.

Thermo Scientificiv Direct Heat CO2 Incubator Thermo Scientific

Preface

Do You Need Information or Assistance on

Thermo Scientific Products?

If you do, please contact us 8:00 a.m. to 6:00 p.m. (Eastern Time) at:

1-740-373-4763 Direct

1-800-438-4851 Toll Free, U.S. and Canada

1-877-213-8051 FAX

http://www.thermoscientific.com Internet Worldwide Web Home Page

service.led.marietta@thermofisher.com Tech Support Email Address

Certified Service Web Page

Thermo Fisher Scientific

401 Millcreek Road, Box 649

Marietta, OH 45750

Our staff can provide information on pricing and give you quotations. We can

take your order and provide delivery information on major equipment items or make

arrangements to have your local sales representative contact you. Our products are listed on the

Internet and we can be contacted through our Internet home page.

Our staff can supply technical information about proper setup, operation or

troubleshooting of your equipment. We can fill your needs for spare or replacement parts or

provide you with on-site service. We can also provide you with a quotation on our Extended

Warranty for your Thermo Scientific products.

Whatever Thermo Scientific products you need or use, we will be happy to discuss your

applications. If you are experiencing technical problems, working together, we will help you

locate the problem and, chances are, correct it yourself...over the telephone without a service

call.

When more extensive service is necessary, we will assist you with direct factory trained

technicians or a qualified service organization for on-the-spot repair. If your service need is

covered by the warranty, we will arrange for the unit to be repaired at our expense and to your

satisfaction.

Regardless of your needs, our professional telephone technicians are available to assist you

Monday through Friday from 8:00 a.m. to 6:00 p.m. Eastern Time. Please contact us by

telephone or fax. If you wish to write, our mailing address is:

International customers, please contact your local Thermo Scientific distributor.

Sales Support

Service Support

www.unitylabservices.com

Thermo Scientific Direct Heat CO2 Incubator vThermo Scientific

Preface

Warranty Notes

Information You Should Know Before Requesting Warranty Service

•Locate the model and serial numbers.Aserial tag is located on the unit itself.

•For equipment service or maintenance, or with technical or special application inquiries, contact your local

distributor.

Repairs NOT Covered Under Warranty

•Calibration of control parameters.Nominal calibrations are performed at the factory; typically ±1°Cfor

temperature, ±1% for gases, and ±5% for humidity. Our service personnel can provide precise calibrations as

abillable service at your location. Calibration after awarranty repair is covered under the warranty.

•Damage resulting from use of improper quality water, chemicals or cleaning agents detrimental to

equipment materials.

•Service calls for improper installation or operating instructions. Corrections to any of the following

are billable services:

1) electrical service connection

2) tubing connections

3) gas regulators

4) gas tanks

5) unit leveling

6) room ventilation

7) adverse ambient temperature fluctuations

8) any repair external to the unit

•Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, or improper

installation.

•Repairs to parts or systems resulting from unauthorized unit modifications.

•Any labor costs other than that specified during the parts and labor warranty period, which may

include additional warranty on CO2sensors, blower motors, water jackets, etc.

Direct Heat CO2 Incubator viThermo Scientific

Table ofContents

Installation and Start-Up ......................................1-1

Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Installing the Incubator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Stacking the Incubators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Preliminary Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

Duct Sheets and Shelf Installation . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Access Port Filter & CO2 Sensor Cover Plate . . . . . . . . . . . . . . . . .1-9

Air Sample Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

HEPA Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Leveling the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Electrical Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Filling the Humidity Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11

Connecting the CO2 Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Incubator Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13

Calibration ..................................................2-1

Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Thermal Conductivity CO2 System . . . . . . . . . . . . . . . . . . . . . . . .2-2

Infrared CO2 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Relative Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Section 1

Section 2

vii Direct Heat CO2 Incubator Thermo Scientific

Configuration ................................................3-1

Turn Audible Alarm ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

New HEPA Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Set REPLACE HEPA filter reminder . . . . . . . . . . . . . . . . . . . . . . .3-2

Set Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Enable Low Temp Alarm to Trip Contacts . . . . . . . . . . . . . . . . . . .3-3

Set Low Temp Alarm Limit (tracking alarm) . . . . . . . . . . . . . . . . .3-3

Set High CO2 Alarm Limit (tracking alarm) . . . . . . . . . . . . . . . . .3-4

Set Low CO2 Alarm Limit (tracking alarm) . . . . . . . . . . . . . . . . .3-4

Set New Zero Number for T/C CO2 Sensors . . . . . . . . . . . . . . . .3-5

Enable CO2 Alarms to Trip Contacts . . . . . . . . . . . . . . . . . . . . . . .3-5

Setting a Low RH Alarm Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Set New Span Number for T/C CO2 Sensors . . . . . . . . . . . . . . . .3-6

Enabling Temp/RH to be Displayed . . . . . . . . . . . . . . . . . . . . . . .3-7

Enable RH Alarms to Trip Contacts . . . . . . . . . . . . . . . . . . . . . . . .3-7

Alarms ......................................................4-1

Sensor Fault Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Temp Controller Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

TMP CNTR ERR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Routine Maintenance .........................................5-1

Clean Cabinet Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Replace Power Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

HEPA Filter Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Clean Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Clean Humidity Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Replace Air Sample Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

Electronics Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

Sterilization Cycle ..........................................5-6

Sterilization Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

Table of Contents

Section 3

Section 4

Section 5

Factory Options ..............................................6-1

Remote Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Humidity Readout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Specifications ...............................................7-1

Spare Parts ..................................................8-1

Exploded Part Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

Electrical Schematics ........................................9-1

Warranty Information ........................................10-1

Direct Heat CO2 Incubator viiiThermo Scientific

Table of Contents

Section 6

Section 8

Section 7

Section 9

Section 10

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