Tecnar Accuraspray 4.0 User manual

This document contains information considered proprietary and confidential to Tecnar Automation Ltd

40101-00024-00– Rev E

Revision date: 2019-03-17

Page 2 of 43

User manual Accuraspray4.0

NOTICES

No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval

or translation into a foreign language) without prior agreement and written consent from Tecnar Automation Ltd.

MANUAL PART

40101-00024-00

The material contained in this document is provided “as is” and is subject to change without notice in future

editions.

OVERVIEW:

• Table of content at the beginning of the document

• Table of figures at the beginning of the document

This manual contains the following sections:

• Safety

• Product description

• Installation

• Maintenance

• Operation

• Software

This document contains information considered proprietary and confidential to Tecnar Automation Ltd

40101-00024-00– Rev E

Revision date: 2019-03-17

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User manual Accuraspray4.0

TABLE OF CONTENT

1 SYSTEM DESCRIPTION ............................................................................................................................................5

1.1 INTRODUCTION ................................................................................................................................................................................... 5

1.2 GENERAL PRECAUTIONS .................................................................................................................................................................... 6

2 DESCRIPTION ...........................................................................................................................................................7

2.1 CONTROLLER ..................................................................................................................................................................................... 8

2.2 SENSOR HEAD .................................................................................................................................................................................. 10

2.3 CABLES, HOSES AND ANTENNAS ....................................................................................................................................................... 11

3 OPERATION SOFTWARE........................................................................................................................................ 12

3.1 USER INTERFACE ............................................................................................................................................................................. 12

3.2 NAVIGATION ICONS........................................................................................................................................................................... 12

3.3 LOGGING IN AS AN ADMINISTRATOR USER ........................................................................................................................................ 22

3.4 MANAGING SETUPS .......................................................................................................................................................................... 23

3.5 LOADING A SETUP ............................................................................................................................................................................ 24

3.6 TECHNICAL SPECIFICATIONS............................................................................................................................................................. 28

4 INSTALLATION ........................................................................................................................................................ 29

4.1 INSTALLING THE SENSOR HEAD ......................................................................................................................................................... 29

4.2 ACCESSING THE USER INTERFACE .................................................................................................................................................... 34

4.3 SETTING UP THE ACCURASPRAY ON A NETWORK (OPTIONAL)............................................................................................................ 35

4.4 CONNECTING THE I/OS (OPTIONAL) .................................................................................................................................................. 35

5 MAINTENANCE ....................................................................................................................................................... 37

5.1 MAINTENANCE SCHEDULE ................................................................................................................................................................ 37

5.2 MAINTENANCE PROCEDURES ........................................................................................................................................................... 38

5.3 RECOMMENDED SPARE PARTS ......................................................................................................................................................... 39

6 TROUBLESHOOTING .............................................................................................................................................. 40

6.1 SECTION TROUBLESHOOTING (LED ERROR CODES) ......................................................................................................................... 40

6.2 ERROR REPORTING IN THE USER INTERFACE .................................................................................................................................... 41

This document contains information considered proprietary and confidential to Tecnar Automation Ltd

40101-00024-00– Rev E

Revision date: 2019-03-17

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User manual Accuraspray4.0

TABLE OF FIGURES

FIGURE 1 SCHEMATICAL DESCRIPTION OF THE SYSTEM .............................................................................................7

FIGURE 2 CONTROLLER (FRONT) ...................................................................................................................................8

FIGURE 3 CONTROLLER (BACK) ......................................................................................................................................8

FIGURE 4 SENSOR HEAD (FRONT) ................................................................................................................................ 10

FIGURE 5 SENSOR HEAD (BACK) .................................................................................................................................. 10

FIGURE 6 ACCURASPRAY 4.0 USER INTERFACE ......................................................................................................... 12

FIGURE 7 CAMERA SCREEN .......................................................................................................................................... 14

FIGURE 8 STRIPCHART SCREEN ................................................................................................................................... 17

FIGURE 9 LOGIN WINDOW ............................................................................................................................................. 20

FIGURE 10 PASSWORD SCREEN ................................................................................................................................... 21

FIGURE 11 DIALS PROCESS CONTROL ZONES ............................................................................................................ 22

FIGURE 13 SETUP SELECTION WINDOW ...................................................................................................................... 24

FIGURE 14 SETUP OVERRIDE WINDOW ........................................................................................................................ 25

FIGURE 15 POSITION OF THE SENSOR HEAD .............................................................................................................. 30

FIGURE 16 SENSOR HEAD MONTING PLATE DIMENSIONS.......................................................................................... 30

FIGURE 17 M OUNTING THE SENSOR HEAD ................................................................................................................. 31

FIGURE 18 SENSOR HEAD INTERFACE ......................................................................................................................... 31

FIGURE 19 CONTROLLER INTERFACE .......................................................................................................................... 32

FIGURE 20 CONTROLLER STATUS LED ........................................................................................................................ 32

FIGURE 21 SENSOR HEAD ALIGNEMENT BUTTON ....................................................................................................... 33

FIGURE 22 SENSOR HEAD WORKING DISTANCE ......................................................................................................... 33

FIGURE 23 CONTROLLER ETHERNET PORT ................................................................................................................. 34

FIGURE 24 ACCURASPRAY 4.0 USER INTERFACE ....................................................................................................... 34

FIGURE 25 I/O PORT ....................................................................................................................................................... 35

This document contains information considered proprietary and confidential to Tecnar Automation Ltd

40101-00024-00– Rev E

Revision date: 2019-03-17

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User manual Accuraspray4.0

1 SYSTEM DESCRIPTION

1.1 INTRODUCTION

The present document gives a complete description and principle of

operation of the Accuraspray 4.0 sensor as well as a description of its

components.

1.1.1 OVERVIEW

The main purpose of the Accuraspray 4.0 is to ensure consistent, high-

quality coatings by monitoring the in-flight particles and plume properties

before each spray run. This ensures that the spray properties are within

predetermined acceptance ranges for ideal coating and performance.

To help detect potential issues such as electrode wear, partial clogging of

the nozzle or in the powder injection system, and instability of the powder

feeder before the coating process, the Accuraspray monitors:

• Particle’s temperature and velocity;

• Plume profile and intensity;

• Part temperature (optional);

The Accuraspray 4.0 can also be used to:

• Develop and optimize spray parameters;

• Transfer parameters from one booth to another (anywhere in the world);

• Transfer parameters from one spray gun to another;

• Extend the useful lifespan of hardware;

• Significantly reduce the number of test coupons;

• Troubleshoot day-to-day issues;

This document contains information considered proprietary and confidential to Tecnar Automation Ltd

40101-00024-00– Rev E

Revision date: 2019-03-17

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User manual Accuraspray4.0

1.2 GENERAL PRECAUTIONS

The following precautions should be observed at all times while operating

the Accuraspray 4.0. Tecnar Automation Ltd. assumes no liability

whatsoever for a user’s failure to comply with these precautions or the

warnings throughout this manual.

To protect your Accuraspray 4.0 from damage, you must:

• Connect it to an unloaded, properly grounded power line (50–60 Hz. 100-

240VAC, 50-60Hz, 1.5 A).

• We also recommend using an additional power line filter to filter out any

power surges or bursts;

• Use it at an ambient temperature between 4 and 45 °C;

• Supply 30 LPM (2CFM) of cooling/cleaning air at 1.7–2.7 bar (25–40 psi)

to the sensor head AT ALL TIMES while the unit is powered on.;

• Use only original spare parts.

All Accuraspray 4.0 users should read this user manual, take the web-based

introduction and training session, and contact Tecnar with any further

questions. We also recommend that a copy of the user manual be kept near

the equipment at all times.

This document contains information considered proprietary and confidential to Tecnar Automation Ltd

40101-00024-00– Rev E

Revision date: 2019-03-17

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User manual Accuraspray4.0

2 DESCRIPTION

The Accuraspray 4.0 system includes the following elements:

1) A sensor head;

2) A controller;

3) A substrate pyrometer (optional);

4) Air hoses and filter;

5) Controller power cable;

6) Sensor head power and communication cable;

Each elements are described in details on the following pages.

FIGURE 1 SCHEMATICAL DESCRIPTION OF THE SYSTEM

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40101-00024-00– Rev E

Revision date: 2019-03-17

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User manual Accuraspray4.0

2.1 CONTROLLER

The controller must be kept in a ventilated area to reduce the risk of

overheating.

The controller receives readings from the sensor head. It processes the data

and broadcasts the results to the user interface(s).

FIGURE 2 CONTROLLER (FRONT)

FIGURE 3 CONTROLLER (BACK)

This document contains information considered proprietary and confidential to Tecnar Automation Ltd

40101-00024-00– Rev E

Revision date: 2019-03-17

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User manual Accuraspray4.0

Component

Description

1. LED

LED

Off: Power supply is OFF;

Green: The system is working properly;

Yellow: Sensor head is not connected;

Red: Unit power up but an error is detected.

2. Wi-Fi antenna

Used to access the Accuraspray user interface

through a wireless network connection. The

Wi-Fi connection acts as a Hotspot. It can be

disabled but not reconfigured.

3. Sensor head port

Used to power and communicate with the

sensor head.

4. Power switch

Used to active the unit.

5. User interface

port

Used to interface the Accuraspray to the user’s

spray controller via digital I/Os.

6. Ethernet

Used to access the Accuraspray user interface

through a wired network connection.

7. Power inlet

Provides power to the Accuraspray.

Connect it to an unloaded, properly grounded

power line (100-240VAC, 50-60Hz, 1.5 A).

This document contains information considered proprietary and confidential to Tecnar Automation Ltd

40101-00024-00– Rev E

Revision date: 2019-03-17

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User manual Accuraspray4.0

2.2 SENSOR HEAD

The sensor head measures the following particles and spray plume

properties:

• Particles velocity;

• Particles temperature;

• Spray plume geometry (width, position) and intensity.

FIGURE 4 SENSOR HEAD (FRONT)

FIGURE 5 SENSOR HEAD (BACK)

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