Technoton DUT-E 2Bio CAN User manual

FUEL LEVEL SENSORS

DUT-E 2Bio CAN/232/485/AF/I

OPERATION MANUAL

Version 3.1

Contents

DUT-E 2Bio fuel level sensors. Operation manual. Version 3.1

Contents

Contents ...................................................................................................................... 2

Revision history............................................................................................................. 4

Structure of external links .............................................................................................. 5

Terms and Definitions .................................................................................................... 6

Introduction.................................................................................................................. 8

1 General information and technical specifications of DUT-E 2Bio....................................... 11

1.1 Purpose of use and application area, operation principle .......................................... 11

1.2 Exterior view and delivery set............................................................................... 15

1.3 DUT-E 2Bio design .............................................................................................. 16

1.4 Technical specifications........................................................................................ 17

1.4.1 Main specifications ........................................................................................ 17

1.4.2 Specifications of DUT-E 2Bio CAN output signal................................................. 18

1.4.3 Specifications of DUT-E 2Bio 232/485 output signal........................................... 19

1.4.4 Specifications of DUT-E 2Bio AF output signal ................................................... 21

1.4.5 Specifications of DUT-E 2Bio I output signal ..................................................... 22

1.4.6 Overall dimensions ........................................................................................ 23

2 DUT-E 2Bio installation .............................................................................................. 24

2.1 Exterior inspection prior to works start .................................................................. 24

2.2 Probe cutting according to tank depth.................................................................... 25

2.3 Length extension ................................................................................................ 26

2.4 Screen-filter mounting......................................................................................... 27

2.5 Sensor setup using PC ......................................................................................... 28

2.5.1 Connecting sensor to PC ................................................................................ 28

2.5.2 Interface of Service S6 DUT-E software............................................................ 31

2.5.3 Authorization ................................................................................................ 32

2.5.4 Sensor profile ............................................................................................... 34

2.6 Wireless configuration of sensor using Android devices ............................................ 36

2.6.1 Wireless connection of the sensor to the Android device..................................... 36

2.6.2 Interface of S6 application.............................................................................. 39

2.6.3 Authorization ................................................................................................ 40

2.6.4 Operations with the sensor Profile ................................................................... 41

2.7 Mounting ........................................................................................................... 42

2.8 Electrical connection............................................................................................ 43

2.9 Sensor calibration ............................................................................................... 45

2.10 Fuel tank calibration table .................................................................................. 47

2.11 Adaptation of sensor to specific conditions of operation.......................................... 49

Contents

DUT-E 2Bio fuel level sensors. Operation manual. Version 3.1

2.12 Connection parameters for CAN j1939/S6 interface ............................................... 51

2.13 Connection parameters for

RS-232/RS-485 Modbus,

DUT-E COM (extended LLS)

interface..................................................................... 52

2.14 Voltage, frequency and current output parameters ................................................ 54

2.15 Summation of data............................................................................................ 55

2.16 Automatic recognition of fuel type ....................................................................... 59

3 Sealing .................................................................................................................... 61

4 Measurement accuracy check ..................................................................................... 62

4.1 Basic principles ................................................................................................... 62

4.2 Check tests procedure ......................................................................................... 63

5 Diagnostics and troubleshooting ................................................................................. 64

6 Maintenance............................................................................................................. 65

6.1 General instructions ............................................................................................ 65

6.2 Demounting ....................................................................................................... 66

6.3 Examination ....................................................................................................... 67

6.4 Cleaning ............................................................................................................ 68

7 Packaging ................................................................................................................ 69

8 Storage ................................................................................................................... 70

9 Transportation.......................................................................................................... 71

10 Utilization/re-cycling................................................................................................ 72

Contacts..................................................................................................................... 73

Annex A Template of check test report ........................................................................... 74

Annex B SPN of DUT-E 2Bio Functional modules .............................................................. 75

B.1 Self-diagnostics FM ............................................................................................. 75

B.2 Onboard clock FM ............................................................................................... 77

B.3 Fuel level sensor FM ............................................................................................ 78

B.4 Fuel level control FM ........................................................................................... 80

B.5 Vehicle power supply FM...................................................................................... 82

B.6 Events registrator FM .......................................................................................... 84

Annex C DUT-E 2Bio firmware upgrade .......................................................................... 85

Annex D Electromagnetic compatibility specifications of DUT-E 2Bio................................... 86

Annex E Videography ................................................................................................... 88

Revision history

DUT-E 2Bio fuel level sensors. Operation manual. Version 3.1

Revision history

Version

Date

Editor

Description of changes

1.0

08.2017

Basic version

2.0

12.2017

DUT-E 2Bio connection sequence to Android-device via Bluetooth

using S6 BT Adapter is added.

Sensor configuration procedure from Android-device using

Service S6 DUT-E (Android) is described.

Document’s terms and definitions are updated

(S6 Technology and IoT Burger Technology).

External link structure of the Manual is updated.

Examples of connection schemes of DUT-E 2Bio to telematics units

through S6 cabling system is updated.

3.0

07.2018

New models are added:

- DUT-E 2 Bio 232;

- DUT-E 2 Bio 485;

- DUT-E 2 Bio AF;

- DUT-E 2 Bio I.

Delivery set description is updated.

Electromagnetic compatibility information is added.

Document’s terms and definitions are updated

(CAN j1939/S6 Telematics interface).

3.1

03.2019

Feature of recognition of fuel type in use is added

for DUT-E 2Bio CAN;

Updated list of DUT-E 2Bio CAN data transfer protocol messages;

Register map of DUT-E 2Bio 232/485 output messages according

to Modbus protocol is updated;

SPN list of FM Fuel level sensor is updated.

Structure of external links

DUT-E 2Bio fuel level sensors. Operation manual. Version 3.1

Structure of external links

DUT-E 2Bio fuel level sensors. Operation manual

Document Center

S6 Website

Part S6 Data Base

Part S6 Functional modules

JV Technoton Website

Part Technical support

Part Software/Firmware

YouTube Technoton

ORF 4 Website

Page DUT-E

Page DUT-E GSM

Page DUT-E 2Bio

Page CANUp

Page DFM

DUT-E/DUT-E 2Bio/DUT-E GSM.

Installation manual

CAN j1939/S6 Telematics interface.

Operation manual

Terms and Definitions

DUT-E 2Bio fuel level sensors. Operation manual. Version 3.1

Terms and Definitions

IoT Burger is the Technology of creating smart sensors and complex telematics IIoT

devices operating in real time with built-in analytic features

(further on –IoT Burger). The basis of IoT Burger is the software/hardware core, a

set of ready-to-use universal Functional Modules, the database of standartized IoT

parameters.

Particular features of IoT Burger:

•Inbuilt analytic features for maximum treatment of signals within the device itself;

•A possibility to design devices with extremely low power consumption;

•Doesn’t require programming in the majority of applications, flexible setup;

•Using inexpensive industrially manufactured equipment parts;

•Measurement and treatment of “quick” processes which is impossible to implement

using cloud technologies;

•An option of ready Reports delivery to the user avoiding server platforms;

•The inbuilt system of data authenticity assurance (self-diagnostics, authorization,

impact control).

The technology provides for the availability of several measurement channels in any device

including pre-set analytical treatment (filtration, linearization, thermal compensation) and the

controlled error of measurement.

Devices created using Iota Burger may be united to form a wire-connected or wireless

connection network. Data may be transmitted to the telematics server, to popular IoT

platforms, by SMS, E-mail, to social networks.

At present, GSM 2G/3G data transmission standards are used in devices with IoT Burger. The

reports transmitted contain data on instant and average values of Parameters, Counters,

Events. The flexible system of Reports setup enables the user to select the optimal ratio of the

data completeness and the volume of traffic.

All DUT-E 2Bio fuel level sensors manufactured after 01.09.2017 are designed using IoT Burger

Technology.

S6 —technology of combining smart sensors and other IoT devices within one wire

network for monitoring of complex stationary and mobile objects: vehicles,

locomotives, smart homes, technological equipment etc. The technology is based and

expands SAE J1939 automotive standards.

Information on cabling system, service adapter and S6 software refer to

CAN j1939/S6 Operation manual.

PGN (Parameter Group Number) —is a combined group of S6 parameters, which has common

name and number. Functional modules (FM) of the Unit can have input/output PGNs and setup

PGNs.

SPN (Suspect Parameter Number) —informational unit of S6. Each SPN has determined name,

number, extension, data type and numerical value. The following types of SPN exist:

Parameters, Counters, Events. SPN can have a qualifier which allows qualification of

parameter’s value (e.g. – Onboard power supply limit/Minimum).

Analytical report —report generated in ORF 4 on vehicle or group of vehicles operation for

chosen time period (usually a day, week or month). Can be composed of numbers, tables,

charts, mapped route of vehicle, diagrams.

Onboard equipment (OE) —Telematics system elements, directly installed in Vehicle.

Terms and Definitions

DUT-E 2Bio fuel level sensors. Operation manual. Version 3.1

Onboard reports (the Reports) —information about vehicle which is returned to a user of

Telematics system in accordance with inputted criteria. The Reports are generated by a

terminal unit both periodically (Periodic reports) and on Event occurrence (Event report).

GNSS (Global Navigation Satellite System) —System for area positioning of an object through

satellite signal processing. GNSS is composed of space, ground and user segments. Currently,

there are several GNSSs: GPS (USA), GLONASS (Russia), Galileo (EU), BeiDou (China).

Parameter —time-varying or space characteristic of the Vehicle (SPN value). For example,

speed, fuel volume in the tank, hourly fuel consumption, coordinates. Parameter is usually

displayed in the form of graph, or averaged data.

Server (AVL Server) —hardware-software complex of Telematics service ORF 4, used for

processing and storage of Operational data, formation and transmission of Analytical reports

through Internet by request of ORF 4 users.

Event — relatively rare and sudden change in SPN. For example, the attempt to falsify values

of “Instant fuel consumption” counter by applying electromagnetic field to fuel flow meter will

be recognized as “Interference” Event. An Event can have one or several characteristics.

“Interference” Event has the following: date/time and duration of interference. When the Event

occurs, a terminal unit registers the time of occurrence, which is later mentioned in a report on

the event. Thus, the Event is always attached to exact time and place of occurrence.

Counter — cumulative numerical characteristics of Parameter. Counter is represented by a

number, which can only grow in time. Examples of Counters: fuel consumption, engine

operation time, total distance and other.

Telematics terminal (Tracking device, Telematics unit) is a unit of Telematics system used for

reading the signals of Vehicle standard and additional sensors, getting location data and

transmitting the data to the Server.

Telematics system —complex solution for vehicle monitoring in real time and trip analysis.

The main monitored characteristics of the vehicle: Route, Fuel consumption, Working time,

technical integrity, Safety. In includes On-board report, Communication channels, Telematics

service ORF 4.

Vehicle an object controlled within Telematics system. Usually Vehicle means a truck, tractor

or bus, sometimes a locomotive or river boat. From Telematics system point of view,

stationary objects are also considered to be vehicles: diesel gensets, stationary tanks,

boilers/burners.

Function module (FM) unit-embedded component of hardware and software combination,

executing a group of special functions. Uses input/output PGNs and settings PGNs.

Unit is an element of vehicle on-board equipment compatible with S6 bus, which uses

S6 Technology.

Introduction

DUT-E 2Bio fuel level sensors. Operation manual. Version 3.1

Introduction

Recommendations and rules set out in this Operation Manual apply to DUT-E 2Biofuel level

sensors (further on —DUT-E 2Bio), models codes –27, 17, 20, 34, 35 manufactured by

JV Technoton, Minsk, Republic of Belarus.

The DUT-E 2Bio model code is identified by the first two digits of its serial number printed at

its measuring probe or on its packing label:

The manual contains information on design, operation principle, specifications and instructions

on installation, use and maintenance of DUT-E 2Bio. Besides, this document defines the

procedure for wire-connected and wireless connection configuration of sensors.

— smart sensor as a part of Telematics systems is designed for

precision fuel level measurement in all kinds of vehicle tanks and tanks of fixed

installations regardless the variety of fuel or chemical composition of fuel used.

DUT-E 2Bio key features:

compliance with Units, Database and cabling system S6 Technology;

IoT_Burger Technology provides internal data processing (Parameter filtration and

normalization, Events logging, Counters recording) for easier server operation and data

traffic saving;

unique function of automatic readings correction when fuel is changed from one type to

another (diesel/biodiesel/kerosene/mineral oil) ensures stable measurement accuracy

without tank re-calibration;

precision measurement of current fuel temperature by special thermosensor that is

placed directly inside the fuel;

automatic compensation of ambient temperatures effect on the electronic

sensor modules;

summation of readings from up to 8 fuel level sensors connected in single network by

S6 Technology*;

сonfigurable feature of automatic recognition of fuel type in use**;

function of digital self-diagnostics for sensor quality control;

wireless configuration by means of Android devices via Bluetooth using

S6 BT Adapter.

*S6 Technology allows to use DUT-E 2Bio CAN to summarize data together from

DUT-E GSM and DUT-E CAN sensors that have interface CAN j1939/S6.

** For DUT-E 2Bio CAN with firmware version from 7.13 and higher.

Introduction

DUT-E 2Bio fuel level sensors. Operation manual. Version 3.1

DUT-E 2Bio has all the advantages of “classical”DUT-E fuel level sensor models:

conformity with European and national automotive standards;

ergonomic bayonet mount allows to save installation time;

shortening/extending length of measuring probe;

adjustable temperature correction for automatic measurement correction based on

ambient temperature;

bottom spring for better mounting rigidity;

screen filter for secure protection from water and mud;

full set of mounting accessories and connection cable included;

built-in voltage stabilizer –output signal does not depend on vehicle power supply

voltage;

reverse polarity and short circuit protection of any output to vehicle electrical

system and chassis;

sealing possibility to avoid unauthorized intrusion and tampering;

ergonomic grooves in sensor’s head ensure easy grip for locking sensor in bayonet

fastening plate when installing sensor.

See figure 1 for identification codes for DUT-E 2Bio ordering.

Figure 1 —DUT-E 2Bio order identification codes

Examples of DUT-E 2Bio ordering identification codes:

Fuel level sensor DUT-E 2Bio CAN L=1000 mm

(CAN j1939/S6 interface, measuring probe length 1000 mm)

* Per special order, DUT-E 2Bio CAN/AF/232/485 can be manufactured with any custom

measuring probe length up to 1400 mm. For orders less than 200 pieces in calendar quarter,

10 % extra fee is applied.

Introduction

DUT-E 2Bio fuel level sensors. Operation manual. Version 3.1

For DUT-E 2Bio configuration using cable connection to the PC you should use S6 SK service

adapter (to be purchased separately) and the Service S6 DUT-E service software (the software

current version can be downloaded at https://www.jv-technoton.com/, Section

Software/Firmware).

For wireless configuration of DUT-E 2Bio using an Android device you should use

S6 BT Adapter service adapter (to be purchased separately) and the Service S6 DUT-E

(Android) service software (the software current version can be downloaded at ).

ATTENTION: It is strongly recommended to follow strictly the instructions of the

present Manual when using, mounting or maintaining DUT-E 2Bio.

The Manufacturer guarantees DUT-E 2Bio compliance with the requirements of technical

regulations subject to the conditions of storage, transportation and operation set out in this

Manual.

ATTENTION: Manufacturer reserves the right to modify DUT-E 2Bio specifications

that do not lead to a deterioration of the consumer qualities without prior customer

notice.

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