System air AW 200 EC User manual

Document in original language | · 004

Axial Fans

AW, AR

Installation and Operating Instructions GB

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E&OE

Systemair AB reserves the rights to alter their products without notice.

This also applies to products already ordered, as long as it does not affect the previously agreed specifications.

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Contents

1 General information.........................................1

1.1 Warning symbols ...................................1

1.1.1 Instruction symbols.....................1

2 Important safety information .............................1

2.1 Personnel .............................................1

2.2 Personal protective equipment..................2

2.3 5 rules of electrical safety ........................2

3 Warranty.......................................................2

4 Delivery, transport, storage ...............................2

5 Description ....................................................3

5.1 Intended use .........................................3

5.2 Incorrect use ........................................3

5.3 Technical data .......................................3

6 Name plate and type key ..................................4

7 Installation.....................................................5

7.1 Installation positions ...............................6

8 Electrical connection ........................................7

8.1 Electrical connection accessories ............. 11

8.2 Protecting the motor............................. 11

8.3 Variable-speed fans.............................. 11

9 Commissioning ............................................. 12

10 Operation .................................................... 12

11 Troubleshooting/maintenance/repair ................ 12

11.1 Troubleshooting................................... 13

11.2 Maintenance....................................... 14

12 Cleaning...................................................... 15

13 Deinstallation/dismantling............................... 15

14 Disposal ...................................................... 15

15 Commissioning Report.................................... 15

General information | 1

1 General information

1.1 Warning symbols

Danger

Direct hazard

Failure to comply with this warning will lead

directly to death or to serious injury.

Caution

Hazard with a low risk

Failure to comply with this warning may lead to

moderate injuries.

Warning

Potential hazard

Failure to comply with this warning may lead to

death or serious injury.

Important

Hazard with risk of damage to objects

Failure to comply with this warning will lead to

damage to objects.

Note:

Useful information and instructions

1.1.1 Instruction symbols

Instruction Instruction with xed sequence

♦Carry out this action 1. Carry out this action 3. (if applicable, further actions)

♦(if applicable, further actions) 2. Carry out this action

2 Important safety information

Planners, plant builders and operators are responsible for the proper assembly and intended use.

♦Read the operating instructions completely and carefully.

♦Keep the operating instructions and other valid documents, such as the circuit diagram or motor instructions, with

the fan. They must always be available at the place of use.

♦Observe and respect local conditions, regulations and laws.

♦Abide by the system-related conditions and requirements of the system manufacturer or plant constructor.

♦Safety elements may not be dismantled, circumvented or deactivated.

♦Only use the fan in a awless condition.

♦Provide generally prescribed electrical and mechanical protective devices.

♦During installation, electrical connection, commissioning, troubleshooting, and maintenance, secure the location and

premises against unauthorised access.

♦Do not circumvent any safety components or put them out of action.

♦Before any work on the fan, test absence of voltage.

Even when the motor is stopped, dangerous voltages may be present on terminals.

♦Keep all the warning signs on the fan complete and in a legible condition.

♦The device is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or

lack of experience and knowledge, unless they have been given supervision or instruction.

♦When lifting the device, use suitable lifting gear.

♦Do not allow children to play with the device.

2.1 Personnel

The fan may only be used by qualified, instructed and trained personnel. The persons must know the relevant safety di-

rectives in order to recognise and to avoid risks. The individual activities and qualifications can be found in Table 1 Qual-

ifications, page 2.

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2|Warranty

Table 1 Qualifications

Activities Qualifications

Storage, operation, transport, cleaning, disposal Trained personnel (see following note)

Electrical connection, commissioning, electrical

disconnection Electrical expert or matching qualification

Installation, disassembly Fitter or matching qualification

Maintenance Electrical expert or matching

qualification

Fitter or matching

qualification

Repair

Electrical expert or matching

qualification

Fitter or matching

qualification

Smoke extraction fans and EX fans only by agreement with

Systemair.

Note:

The operator is responsible for ensuring that personnel are instructed and have understood the contents of

the operating instructions. If something is unclear, please contact Systemair or its representative.

2.2 Personal protective equipment

♦Wear protective equipment during all work in the vicinity of the fan.

• protective working clothes

• protective working shoes

• protective working gloves

• helmet

• goggles

• hearing protection

2.3 5 rules of electrical safety

1. Disconnect (disconnection of

the electrical system from

live components at all

terminals)

2. Prevent reactivation

3. Test absence of voltage

4. Ground and short-circuit

5. Cover or restrict adjacent live parts

3 Warranty

For the assertion of warranty claims, the products must be correctly connected and operated, and used in accordance

with the data sheets. Further prerequisites are a completed maintenance plan with no gaps and a commissioning re-

port. Systemair will require these in the case of a warranty claim. The commissioning report is a component of this

document. The maintenance plan must be created by the operator, see section Maintenance.

4 Delivery, transport, storage

Safety information

Warning: Risk from rotating fan blades

♦Prevent access by unauthorised persons by safety personnel or access protection.

Warning: Suspended loads

♦Do not walk under suspended loads.

♦Make sure that there is nobody under a suspended load.

Delivery

Each fan leaves our plant in an electrically and mechanically proper condition. We recommend transporting the fan to

the installation site in the original packaging.

Checking delivery

♦Check the packaging and the fan for transport damage. Any findings should be noted on the cargo manifest.

♦Check completeness of the delivery.

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Description |3

Unpacking

When opening the transport packaging, there is a risk of damage from sharp edges, nails, staples, splinters etc.

♦Unpack the fan carefully.

♦Check the fan for obvious transport damage.

♦Only remove the packaging shortly before assembly.

Transport

Safety information

Warning: Electrical or mechanical hazards due to fire, moisture, short circuit or malfunction.

♦Never transport the fan by the connecting wire, terminal box, impeller, protection grille, inlet cone or silencer.

♦In open transport, please make sure that no water can penetrate into the motor or other sensitive parts.

♦We recommend transporting the fan to the installation site in the original packaging.

Caution: If transported without care during loading and unloading, the fan may be damaged.

♦Load and unload the fan carefully.

♦Use hoisting equipment that is suitable for the weight to be hoisted.

♦Observe the transportation arrows on the packaging.

♦Use the fan packaging exclusively as transport protection and not as a lifting aid.

Storage

♦Store the fan in the original packaging in a dry, dust-free location protected against weather.

♦Avoid the effects of extreme heat or cold.

Hazard due to loss of function of the motor bearing

♦Avoid storing for too long (recommendation: max. 1 year).

♦Check that the motor bearing functions properly before installation.

5 Description

5.1 Intended use

• Systemair axial fans of the series AR and AW are exclusively designed as a built-in device for conveying air according

to its technical data.

5.2 Incorrect use

Incorrect use refers mainly to using the fan in another way to that described. The following examples are incorrect

and hazardous:

• Conveying of abrasive, explosive, combustible air or

air with solid particles.

• Operation in an explosive atmosphere

• Installation outside without weather protection

• Operation without duct system or protection grille

• Operation with the air connections closed

5.3 Technical data

Max. ambient temperature [°C] see data sheet, available in our online catalogue.

Max. temperature of transported air [°C] see data sheet, available in our online catalogue.

Sound pressure [dB] see data sheet, available in our online catalogue.

Voltage, current, frequency, enclosure class, weight see name plate of the fan

The motor data can be found on the name plate of the motor, or in the technical documents of the motor

manufacturer.

The data on the name plate of the fan apply to "standard air" according to ISO 5801.

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4| Name plate and type key

6 Name plate and type key

1Type designation

2Voltage/frequency/current/

power/fan impeller speed

3Capacity/capacitor voltage*

4Moisture protection*

5Insulation class 6Article no. 7Certifications

* Not available with every device

Table 2 Type key

AW 200 DV L

-L Large motor version

-Normal motor version

Motor type

EC Electronically commutated/1 phased or 3 phased

E2 2 poled/controllable by frequency converter/1 phased

E4 4 poled/controllable by frequency converter/1 phased

E6 6 poled/controllable by frequency converter/1 phased

DV 4 poled voltage controllable/3 phased

DS 6 poled voltage controllable/3 phased

EZ 2 poled voltage controllable/1 phased

EV 4 poled voltage controllable/1 phased

ES 6 poled voltage controllable/1 phased

D4 4 poled/controllable by frequency converter/3 phased

D6 6 poled/controllable by frequency converter/3 phased

Size

Fan type

AW Axial fan with a wall plate

AR Axial fan with a round casing acc. to Eurovent 1/2

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Installation | 5

7 Installation

Safety information

General safety information

♦Observe 2 Important safety information, page 1

♦Use installation material with fire resistance classes that meet temperature requirements.

♦Provide contact and intake protection and ensure safety distances according to DIN EN ISO13857 and DIN 24167-1.

♦To reduce transmission of vibration to the duct system, we recommend flexible connections from our accessory

range, see chapter Accessories.

Preconditions

♦Ensure that the fan and all its components are

undamaged.

♦Fit the fans in such a way that there is sufficient

access for installation, troubleshooting, maintenance

and repair.

♦Protect against dust and moisture when installing.

♦Ensure that the information on the name plates (fan

and motor) matches up with the operating conditions.

Important

Damage to the bearings or other parts of the fan can occur.

♦Do not place a duct bend directly before or after the fan!

♦Ensure a smooth and constant air flow to the device. Ensure a free exhaust. See Fig. 1 Straight ducts,

page 5.

• Rectangular duct system: D= Hydraulic diameter • Round duct system: D= Nominal diameter

Ø D

min.

2,5x Ø D

min.

2,5x Ø D

Fig. 1 Straight ducts

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6| Installation

7.1 Installation positions

The installation is possible in any mounting position.

AW 200 EC

sileo

(#35854)

AW 250 EC

sileo

(#35855)

AW 300 EC

sileo

(#35857)

AW 350 EC

sileo

(#35859)

AW 400 EC

sileo

(#35860)

AW 300E2

Axial fan

(#5801)

AR 300E2

Axial fan

(#34461)

AR 200E2

sileo Axial fan

(#37374)

AR 200E4

sileo Axial fan

(#37375)

AR 250E2

sileo Axial fan

(#37376)

AR 250E4

sileo Axial fan

(#37377)

AR 300E4

sileo Axial fan

(#37378)

AR 315E4

sileo Axial fan

(#37379)

AR 315DV

sileo Axial fan

(#37380)

AR 350DV

sileo Axial fan

(#37382)

AW 200E2

sileo Axial fan

(#37402)

AW 200E4

sileo Axial fan

(#37403)

AW 250E2

sileo Axial fan

(#37404)

AW 250E4

sileo Axial fan

(#37405)

AW 300E4

sileo Axial fan

(#37406)

AW 315E4

sileo Axial fan

(#37407)

AW 315DV

sileo Axial fan

(#37408)

AW 350E4

sileo Axial fan

(#37409)

AW 350DV

sileo Axial fan

(#37410)

AW 450 EC

sileo

(#35863)

AW 500 EC

sileo

(#35865)

AW 500D EC

(#35866)

AW 560D EC

sileo

(#35867)

AW 630D EC

sileo

(#35872)

AW 710D-L

EC sileo

(#35876)

AW 800D EC

sileo

(#35879)

AW 1000D EC

sileo

(#35899)

AW 400DV

sileo Axial fan

(#34124)

AW 400E4

sileo Axial fan

(#34125)

AW 450DV

sileo Axial fan

(#34126)

AW 500DV

sileo Axial fan

(#34131)

AW 560DV

sileo Axial fan

(#34134)

AW 630DS

sileo Axial fan

(#34138)

AW 710DV

sileo Axial fan

(#34140)

AW 910DS

sileo Axial fan

(#34157)

AR 710E6

sileo Axial fan

(#34482)

AR 710DV

sileo Axial fan

(#34483)

AR 710DS

sileo Axial fan

(#34484)

AR 910DS

sileo Axial fan

(#34486)

AR 1000DS

sileo Axial fan

(#34487)

AR 400E4

sileo Axial fan

(#37383)

AR 450E4

sileo Axial fan

(#37385)

AR 450DV

sileo Axial fan

(#37386)

AR 500E4

sileo Axial fan

(#37387)

AR 500DV

sileo Axial fan

(#37388)

AR 560E4

sileo Axial fan

(#37389)

AR 560DV

sileo Axial fan

(#37390)

AR 630E6

sileo Axial fan

(#37391)

AR 630DS

sileo Axial fan

(#37393)

AW 450E4

sileo Axial fan

(#37411)

AW 500E4

sileo Axial fan

(#37412)

AW 560E4

sileo Axial fan

(#37413)

AW 630E6

sileo Axial fan

(#37414)

AW 630DV

sileo Axial fan

(#37415)

AW 800DS

sileo Axial fan

(#37416)

AR 630DV

sileo Axial fan

(#37392)

AR 800DS

sileo Axial fan

(#37418)

AR 400DV

sileo Axial fan

(#37384)

AW 710DS

sileo Axial fan

(#34141)

AW 1000DS

sileo Axial fan

(#34144)

AW 710E6

sileo Axial fan

(#34142)

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