Stratco ALLURE User manual

ALLURE™ ALUMINIUM LOUVRE-PATIO INSTALLATION GUIDE

ALLURE™INSTALLATION GUIDE

INSTALL GUIDE

• Drill and Hex-Head Adaptor

• Rivet Gun

• Tape Measure

• Tin Snips

• Spirit Level

• Post Hole Digger

• Silicone Gun

• Spanners or Ratchet

• Adjustable Construction Props

• Concrete

• Ladder

• Vise Grips

• Countersinking Drill Bit

• Phillips-Head Screwdriver

• Hole-Saws (ø13mm & ø16mm)

TOOLS REQUIRED

BEFORE YOU START

Carefully read these instructions and refer to them constantly during each stage of construction. If you do not have all the necessary tools or information,

contact Stratco for advice. Before starting, layout all components and check them against the delivery docket. The parts description identifies each key part,

and the component layout diagram indicates their fastening position.

Double check all dimensions, levels and bolting locations before cutting, screwing or bolting structural members. It is recommended that the installers erecting

the structure have had some previous building experience because some modifications to the existing house structure may be required. If a freestanding unit

is being installed, the attachment beam becomes the rear fascia beam and is installed as per the details for the front fascia beam. Box gutters and flashings do

not need to be pre-fixed until all beams have been erected.

Note: All screws within the unit must be fastened by hand using a screw-driver, or a low-torque, low-speed drill.

Using a powered tool may result in screw heads shearing from the shank. If screw heads shear from shank it is recommended

that a Screw Extractor kit is used to remove the screw.

Note: Allure components are designed for 1° fall to accommodate the minimum required louvre fall and Allure

construction should allow for this.A minimum 1:200 fall shall be maintained during construction for gutter fall toward

downpipes when this is perpendicular to louvre direction.

100x100 POSTALLURE BEAM POST-BEAM CORNER

BRACKET

GUTTER POST-BEAM INLINE

BRACKET

RAFTER STRENGTHENING

BRACKET

CORNER JOINER FLYOVER BRAKCETCORNER KNUCKLE DOWNPIPE, STRAP &

OUTLET

POST SHOELOUVRE ASSEMBLY ELECTRONIC CONTROL

BOX

GUTTER MITRE STRAPS RAIN SENSOR

ACTUATOR DRIVE ASSEMBLYSPRING WITH SPRING

BUSH

SPACER

Drive Arm Bush

Drive Arm

M16 Hex Nut

M16 Adjustment Bolt

Shoulder Bolt M8x10x20

Actuator

Motor Cover

M8 Nut, M8 Washer

M16 Dome Nut

Shoulder Bolt

M5x6x30

CLOSING-DOWN COVER

FLASHING

LINK ROD FLASHING DOUBLE-BEAM COVER

FLASHING

CLOSING-UP COVER

FLASHING

LINK PINSMOUNTING BUSH LINK ROD & LINK ROD

JOINER

CABLE GROMMETS ALLURE BEAM SPACER

COMPONENTS

Figure 1.0

Figure 1.1

S T

P Q

C D

COMPONENT LIST

A. Allure Beam

B. Gutter

C. Corner Knuckle

D. Corner Joiner

E. Corner Post-Beam Bracket

F. Post

G. Louvre Assembly

H. Gutter Strap

I. Link Rod

J. Link Pin

K. Downpipe Outlet

L. Downpipe

M. Mounting Bush

N. Actuator Drive Assembly

O. Remote Control

P. Electronic Control Box

Q. Actuator

R. Rain Sensor

S. Rain Sensor Cable

T. Actuator Cable

U. Cable Grommets

ADDITIONAL ITEMS

Please note that your Stratco Allure kit does not include any brackets or

fixings to attach the unit to an existing structure, or concrete/masonry

anchors for the column installation. If required, they must be purchased

as additional items.

COMPONENT LAYOUT

The builder or council is to ensure the existing house or structure is of a suitable

structural integrity and complies with all the relevant Australian Building Codes and

Standards. For more information regarding the suitability of the house structure

to accommodate the Allure Louvre Patio, consult a structural engineer or a building

authority.It is the builder’s responsibility to ensure that the existing house roof structure

is strengthened correctly.

Rafter Strengthening & Fixing

Determine the number of rafters that need to be strengthened and their location

relative to the unit.You will have to lift some roof tiles or roof sheets to discover the

rafter positions and spacings.The number of rafters to be strengthened is determined

by the builder.

Note: It is the builder’s responsibility to ensure the existing rafters are adequately

reinforced and strengthened to accommodate any additional attached structure. The

reinforcing method must be approved by the appropriate council or engineer.

Fixing Rafter Strengthening Brackets

The adjustable rafter strengthening bracket allows for an adjustment of pitch in the

range of 15 to 30 degrees. The distance the bracket extends past the fascia is also

adjustable to allow for standard gutters with a width of up to 200mm.

Initially the bracket T piece should be fixed to the bracket arm with two M12 cup head

bolts (hand tighten only). A spring washer is to be located between the standard M12

washer and nut (Figure 1.0). Mark the position of the bracket on the fascia and notch

a rectangular hole in the fascia allowing the bracket to be fed through the front of the

fascia. The hole may need to be enlarged slightly if the M12 cup head bolts interfere

with the fascia.

Insert the bracket through the fascia and fix to the house rafter using M12 hex head

bolts through the existing holes in the bracket.Adjust the T piece so it is horizontal and

has the appropriate extension past the fascia to allow for fixing of the attachment beam.

Tighten the T piece connection bolts to a minimum of 35Nm torque.

Fix the bracket as close to the base of the gutter as possible.The recommended distance

is 10mm from the lowest end of the gutter (Figure 1.1).

Fasten the Allure attachment beam to the rafter strengthening brackets through each

hole in the attachment plate. Fix using M12 bolts, washers, & spacers as per ‘Fascia Beam

Attachment’ details on page 5.

Wall Attachment

When a unit is attached directly to a wall the attachment beam must be fixed to the

wall using M10 Masonry anchors. Fasteners should be spaced at a maximum of 500mm

centres along the beam with a ø16mm pilot hole created though the internal face of the

beam, and a ø12mm pilot hole through the external face (Figure 1.2).

Note: The attachment beam gutter must be fixed prior to erecting the attachment

beam. See ‘Beam Preparation’ for instructions.

Every second fastener must be staggered at a vertical difference of approximately 85mm,

ensuring that each fastener is located centrally within runs of bricks (Figure 1.3).

Spacers must also be used with each masonry anchor (Figure 1.3).

Flyover Attachment

The supplied Flyover Brackets must be secured to the structure atop the top plate and

against the rafter. Fix the Flyover Bracket to the top plate using two (2) M10 coach

screws a minimum 38mm into the top plate (Figure 1.4).The Flyover Bracket can then be

secured to the rafter using a single M12 bolt & lock nut though the centre of the rafter

(Figure 1.4). ø14mm pilot holes will need to be created through the Flyover Bracket and

rafter to accommodate the bolt.

Attachment Beam

M10 Masonry anchors

500mm

5mm

Beam Spacer

ø16mm

ø12mm

Figure 1.2

M10 Masonry Anchor

M10 WasherBeam Spacer

Attachment Beam

Brickwork

Approx.

85mm

1°

Figure 1.3

Top Plate

M10 x 38

Coach Screws

Rafter

M12 Bolt / Washers / Nut

Flyover Bracket

Post-Beam Inline Bracket

(refer Post Installation

32 x 1.2mm Galv metal strap

looped over truss and fixed

to stud wall with 3 M6 coach

screws each end into wallstud

and truss top chord/rafter.

(50mm min. embedment)

Figure 1.4

Bracket arm

M12x40 Cup head bolt

T-piece

Tighten to 35Nm torque

M12 Spring washer

M12 Nut

M12 Washer

Figure 1.0

Stud wall

Gutter

Eaves overhang

Brick work

Rafter strengthening bracket attached

to rafter with six M12 hex head bolts

Figure 1.1

ATTACHING TO AN EXISTING STRUCTURE

Note: Please ensure to follow the site plans supplied to ensure the mounting beams

are installed in the correct orientation. The Datum end of beams will be identifiable by

measuring the first mounting hole centre 270mm in from the end of the beam (Figure

2.0 & Figure 2.1).

Beam Preparation

The framework must be assembled out from the fascia beam already fixed to the

structure. If the unit is Freestanding the beams must be propped with two posts secured

as per the section ‘Post Installation’.

Internal box gutters will sit inside the assembled framework with the bottom face of the

gutters flush with the bottom face of the beams (Figure 2.2). Gutters will be supplied

already mitred to suit the frame size. Gutters must be fixed to each beam before the

framework can be erected.

Before installing the gutters the downpipe outlet location(s) must be determined. A

rectangular 45x45mm cut-out must be created on the header-beam gutter (Figure 2.3).

Make sure the cut-out is aligned with the rear internal face of the gutter.

Begin gutter installation by placing & clamping a length of the pre-mitred gutter against

the corresponding beam. Secure the gutter to the framework using 12x20 Self-Drilling

screws with Neoprene washers at 500mm centres (Figure 2.4).The end fixings must be at

least 100mm in from each end. All gutter end mitres should be flush with the beam mitres.

Continue installing the remaining gutters using the same method. Insert the Downpipe

Outlet(s) within the pre-cut holes and secure using two 3.2mm rivets (Figure 2.5). Seal

around the outlet with silicone as required.

At each Beam-to-Beam join a Corner Knuckle must be internally fitted (Figure 2.6).

Create ø3.2mm pilot holes with countersinks and fix the Corner Knuckle through

the external face of the Fascia beam using two 10gx30mm stainless steel countersunk

self-tapping screws (Figure 2.7). Countersinks should have an outside diameter of

approximately 8mm to allow the screw head to sit flush.

12x20 self-drilling screws

with neoprene washers at

500mm centres

Gutter

Beam

Figure 2.2

Gutter

Figure 2.3

Figure 2.4

45°

m m

Downpipe Outlet

(rivet from

underside of gutter)

Figure 2.5

Corner

Knuckle

Figure 2.6

270mm @

Datum

45°

Mounting

Bushes

Figure 2.0

Figure 2.1

270mm

DATUM

FRAMEWORK ASSEMBLY

Fascia Beam Attachment

For units attached at the eaves, the Fascia beam is secured to the structure using Eaves

Fixing Brackets.Fix through the Eaves Fixing Brackets to the fascia beam using four M12

bolts with spacers and washers (Figure 2.8).

Side Beam Installation

The Side Beams must be propped in position at the required fall of 1° and over the pre-

installed Fascia Beam Corner Knuckle (Figure 2.9).

With the corner mitres aligned, ø3.2mm pilot holes must be drilled through the Side

Beams and the Corner Knuckles as per ‘Beam Preparation’.The pilot holes must also

be countersunk. Fasten the Side Beam to the Corner Knuckle using the 10gx30mm

stainless steel countersunk self-tapping screws provided (Figure 2.7).

Note: All screws within the unit must be fastened by hand using a screw-driver, or a

low-torque, low-speed drill.

Fascia Beam to Side Beam connections also require additional fastening using external

Corner Joiners. Corner Joiners must be fixed to the Fascia and Side Beams using

10gx30mm stainless steel countersunk self-tapping screws (Figure 2.10).

Once Side beams are attached the remaining Header Beam must be fixed using Corner

Knuckles as described in the previous paragraphs (Figure 2.11).

Gutter Straps

When the entire framework is erected each gutter mitre at corners can be concealed

using the Gutter Straps provided. Gutter Strap variations will be provided for corners

with posts (notched straps) and corners without (full-length straps). Slide the Gutter

Straps over the Mitres and drill a ø3.2mm pilot hole through the gutter. Fix the Gutter

strap to the Gutters using a 3.2mm rivet (Figure 2.12). If the rivet does not grip to

the gutters, a ø3mm washer may be required to sit inside the gutters to assist in fixing.

Internally seal each gutter mitre with silicone as required.

In the downpipe corner Gutter Straps will interfere with the downpipe.The interfering

gutter strap will need to be notched on-site to allow clearances.An angle grinder can be

used to trim the Gutter Strap to suit.

Multiple-Bank Frame Installation

In some instances a unit will feature multiple louvre banks.When this occurs separate

back-to-back banks are used with the banks fastened to one another. Louvres may run

parallel or perpendicular to the back-to-back beams.

When multiple banks are required all beams will be pre-mitred to facilitate installation

before going to site.

Where banks are adjacent to one another the back-to-Back beams are fixed together

using 10g x 30mm stainless steel countersunk self-tapping screws at a maximum spacing

of 600mm centres (Figure 2.13).

Gutter Strap

Rivet to gutter

Figure 2.12

Header Beam assembly

Fascia /

Attachment

Beam

Figure 2.11

Figure 2.9

Corner

Knuckle

Side Beam

10gx30 stainless steel

countersunk screws

Corner Joiner

Figure 2.10

Attachment Beam

Fascia

Gutter

Adjustable Rafter Strengthening Bracket

Four M12 Bolts with

spacers & washers

Figure 2.8

Corner

Knuckle

10g x 30mm stainless steel

countersunk screws

Fascia beam Side beam

60mm

30mm

50mm

Figure 2.7

A ø10mm pilot hole must be made to allow fastening through the back-to-back

wall sections. These pilot holes are sealed with a cover flashing (see ‘Installing Cover

Flashings’).

10g x 30mm stainless

steel countersunk

screws

10mmø pilot hole

Bank 1

Bank 2

X. 600mm

ENT

Note: Gutters omitted for clarity

Figure 2.13

Figure 2.14

10g x 30mm

stainless steel

countersunk

screws

Inline Post-to-Beam

Bracket

Bank 2

Bank 1

Note: All screws within the unit must be fastened by hand using a screw-driver, or a

low-torque, low-speed drill.

A post is connected using Inline Post-to-Beam brackets along the header beam where

back-to-back banks meet (Figure 2.14).

See ‘Post Installation’ for further post fixing details.

Figure 3.0

Post-Beam

Corner Bracket

10gx30 stainless steel

countersunk screws

Corner Post

Post-Beam

Corner Bracket

10gx30 stainless steel

countersunk screws

Figure 3.1

100x100 SHS Posts are used to support the Allure framework. Once the framework is

assembled and set at the correct pitch, the post height measurements must be taken.

Posts sit beneath the beams and can either be fixed into concrete footings or onto

concrete. Refer ‘Footing Installation’ for further details regarding Post fixing (see below).

Posts must be cut to the length determined from the framework height measurements

(refer ‘Footing Installation’).

Post-to-Beam Brackets must be fitted at the top of each post. Corner and Inline Post-

to-Beam brackets are supplied as determined by the design of the unit. Sit the Post-

to-Beam Bracket within the Post and drill ø3.5mm pilot holes centralised and 25mm

& 65mm down from the top of the Post on two opposing faces (Figure 3.0). These

holes must also be countersunk. Countersinks should have an outside diameter of

approximately 8mm to allow the screw head to sit flush.

Fix the Post-to-Beam Bracket to the post using 10gx30mm stainless steel countersunk

self-tapping screws (Figure 3.0).

Note: All screws within the unit must be fastened by hand using a screw-driver, or a

low-torque, low-speed drill.

Position posts at the required location beneath beams. Before fixing the Post-to-Beam

Brackets to the Framework the Posts must be measured plumb using a spirit level.

Drill pilot holes through to the Beam as per the locations determined on the Post-to-

Beam Bracket saddle. Fix the Post-to-Beam bracket to the Beam(s) using 10gx30mm

stainless steel countersunk self-tapping screws (Figure 3.1).

Note: All screws within the unit must be fastened by hand using a screw-driver, or a

low-torque, low-speed drill.

Inline Post-Beam bracket connections are fixed using the same process.

POST INSTALLATION

Post

Duramax General

Purpose Epoxy or

equivalent

Brick

Figure 4.0 Figure 4.1

10gx30 stainless steel

countersunk screws

M12x120 anchor bolt

100x100 Post Shoe

50x50x6.0mm Washer Plate

Post

FOOTING INSTALLATION

Into Concrete Footings

If fixing the columns into the ground,dig the holes to the specified size. Place a half brick

in the bottom of the hole (Figure 4.0). Measure from the underside of the beam to the

top of the half brick and cut posts to this length at each post location.Any area of the

posts in contact with the concrete must be coated with Duramax General Purpose

Epoxy (or an equivalent).

Use construction props or bracing to hold columns in position, but do not concrete

the post-holes at this stage.

Onto Concrete Footings

Where posts are fixed onto concrete a Post Shoe will be used.

Fix the Post Shoe to concrete using one M12x120mm Anchor Bolt in conjunction with

a 50x50x6.0mm washer plate (Figure 4.1). Fasten the post to the Post Shoe with four

10gx30mm stainless steel countersunk self-tapping screws on either side (Figure 4.1).

Ensue screws are 30mm in from the Post edges. Countersinks should have an outside

diameter of approximately 8mm to allow the screw head to sit flush.

Note: All screws within the unit must be fastened by hand using a screw-driver, or a

low-torque, low-speed drill.

Use construction props or bracing to hold columns in position, but do not bolt to the

concrete slab at this stage.

100x50mm downpipes must be installed beneath each downpipe outlet.Downpipes will

run in-line with unit posts.

Fix the downpipe strap to the post using the rivets provided (Figure 5.0).

Downpipe

Downpipe outlet

Secure downpipe

with rivets

Figure 5.1

Post

Downpipe strap

Downpipe outlet

Figure 5.0

Slide the downpipe up and around the downpipe outlet (Figure 5.1). Secure 100x50mm

downpipe to the downpipe strap using rivets.

DOWNPIPE INSTALLATION

LOUVRE INSTALLATION

Louvre Mounting Bushes must be fitted to the mounting beams prior to louvre

installation (Figure 2.0).

Determine the correct orientation for each louvre and prepare the ends accordingly.

Slide a spring bush into the end of each spring and thread over the end cap shaft.

Louvre orientation can be determined from the Allure plans provided.

At the opposite end of the louvre, slide a plastic spacer over the end cap shaft (use the

mark on the spacer to orientate it correctly) (Figure 6.0).

Please note that the actuator will always need to be located at the same end as the spacers.

Install the first louvre by lifting it up and over the beam at the spacer end. Insert the

other end (spring end) into the first hole and compress the spring completely (Figure

6.1). Lower the spacer end and slot it into the aligning hole (Figure 6.1).

ELECTRONIC CONTROL BOX

The control box must be installed in a position that is protected from direct weather

and sharp objects.The control box must not be installed within two metres of a large air-

conditioning unit or large sources of electrical noise.A suitable location may be to mount

the box against an exterior wall directly under the eaves.Alternatively, the box could be

located within the unit box gutter, alongside the actuator (see “Install Actuator Cover”).

Fix the control box through the four pilot holes on the cover box (Figure 6.2). If fixing

to an adjacent structure use fasteners suited to the material being fixed to. If fastening

within the box gutter use four 12x20 mm self-drilling screws.

A standard single mains power point is required to be located directly next to the

control box (within 1800 mm).

Lay the main cable on the ground from the control box position to the motor position

to ensure there is enough overall cable length. The kit has been supplied with a 6m

connection cable for both the actuator and rain sensor. If additional cable is required, an

extension cable can be purchased and used for up to 18m in length.

ASSEMBLE ACTUATOR COMPONENTS

Pre-assemble the actuator components at ground level. Attach the drive arm to the

actuator with an M8x10x20 shoulder bolt and secure with an M8 washer and lock-nut

(Figure 6.3). Please note that the drive arm should be orientated so the square edge

(with 90° angle) is facing the actuator.

Note: Sunroof systems will always operate with the actuator pulling the louvres open.

The location of the actuator in relation to the opening direction of the louvres will dictate

whether a Type-A orType-B actuator kit is provided.

The appropriate orientation has been determined by Stratco, based on the opening

direction of the louvres relative to the intended motor location.

Attach the adjustment bolt to the other end of the actuator with an M8x10x20 shoulder

bolt (Figure 6.3). Secure with an M8 washer and lock-nut (do not over tighten the lock

nut). Ensure the flat surface on the adjustment bolt faces up.

Thread the M16 nut on to the end of the adjustment bolt so the nut is approximately

20mm in from the end of the adjustment bolt (Figure 6.3).

Insert the adjustment bolt through the circular cut out located in the side of the

actuator cover, and secure the cover with the M16 dome nut (Figure 6.4).

Spacer

Marking on spacer

Spring bush

Spring

Figure 6.0

Beam BeamGutter Gutter

Spacer

Link Rod Link Rod

Spring with

spring bush

Endcap Endcap

Figure 6.1

Fixing Pilot Holes (4x)

Figure 6.2

Drive arm

M8 10x20 shoulder bolt

M16 adjustment bolt

Flat edge facing up

M8 washer

M8 lock-nut

Drive arm

M8 10x20 shoulder bolt

M16 adjustment bolt

Flat edge facing up

M8 washer

M8 lock-nut

TYPE-A CONFIGURATION

TYPE-B CONFIGURATION

Figure 6.3

SUNROOF INSTALLATION

PREPARING LINK RODS

Lay the link rods on the ground,taking care not to bend them.The short angle should be

facing upwards. Determine where the link rod needs to be cut by counting the number

of holes required for the louvres. If the louvre bank is longer than 3m (14 louvres) a

second link rod will be required to make up the extra length. Mark and cut the link rod,

allowing 50mm overhang past the final hole (Figure 6.6).

If two link rods are required,for louvre banks over 3m (14 louvres), the link rods will need

to be joined using a Link rod joiner. Make sure to join the link rods at the uncut ends. Rivet

the link rod joiner to the link rod, through the 6 pre-drilled holes on the joiner.

Lift the link rods up and rest them along the mounting extrusion. Keep the rods straight

at all times when handling.

INSTALL LINK PINS

Connect both link rods,located at each end of the louvres, by pushing a link pin through the

appropriate hole in the link rod, and into the end cap (Figure 6.7).The link pins should push in

and snap fit into place for a solid hold.Repeat this process for the remaining louvres,ensuring

all louvres are orientated correctly and each lap is the same as the previous lap. Leave four

holes without pins where the drive arm will be fitted to the link rod.

If a link pin needs to be removed once it has been installed, squeeze the pin’s legs

together with needle nose pliers and push it towards the link rod until it releases.

CONNECT DRIVE ARM TO LINK ROD

Line the drive arm up with the four remaining link rod holes. Rotate the first free

louvre so the end cap hole is also aligned. Please note that the actuator may need to be

temporarily connected to the control box to move the drive arm to a suitable position

so the holes can be aligned.

Insert a bush through the drive arm and link rod, and into the first louvre end cap.

Similarly, insert another bush into the back of the end cap and secure with an M5 6x30

shoulder bolt and M5 lock-nut (Figure 6.8).The shoulder bolt head should be recessed

into the back of the end cap so that it is not visible.The M5 lock-nut will be located on

the drive arm side.

RUN CABLE TO CONTROL BOX

Note: The control box must be unplugged from the mains power.

Run the actuator connection cable from the actuator to the control box location.The

cable must be protected from the weather and sharp objects.The cable can be installed

so that it runs through the attachment beam, passing through the end of the beam and

fascia, eaves and finally to the control box location.

The actuator and cover are now ready to be fixed to the mounting extrusion.

INSTALL ACTUATOR AND COVER

Position the cover so the top lip hangs over the top of the internal ledge of the Beam

(Figure 6.5).The lip should be located centrally between the mounting bushes.

Note: The actuator can be located anywhere along the mounting extrusion, however,

it must be at least two louvres in from the ends and three louvres either side of a join

in the link rods.

Screw the top lip of the cover to the mounting extrusion with two 12x20 Self-Drilling

screws with Neoprene washers. Screw the front face of the cover to the mounting

extrusion with four 12x20 Self-Drilling screws with Neoprene washers (Figure 6.5).

12x20 self-drilling screws

12x20

self-drilling

screws

Locate lip centrally

between end cap bushes

Figure 6.5

Link Rod Endcap

Link Pin

Figure 6.7

Circular cut-out with

the flat edge facing up

M16 nut

M16 dome nut

Actuator

cover

Thread nut

approx. 20mm

on to bolt 90°

Circular cut-out with

the flat edge facing up

M16 nut

M16 dome nutTYPE-A CONFIGURATION

TYPE-B CONFIGURATION

Actuator

cover

Thread nut

approx. 20mm

on to bolt

90°

Figure 6.4

50mm

Figure 6.6

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