Steris Reliance 1024 User manual

UNCRATING/INSTALLATION

INSTRUCTIONS

Reliance®1024/1034

Laboratory Glassware Dryers

(10/18/01) P-122990-608

Rev.4

LIMITATIONS OF LIABILITY AND INDEMNITY

INNOCASE,WHETHERASARESULTOFABREACHOFCONTRACT,BREACHOFWARRANTY,

ORTORT(INCLUDINGSTERIS’SORCUSTOMER’SWILLFULACTS,NEGLIGENCE,ORSTRICT

LIABILITY)SHALLSTERISORCUSTOMER BELIABLETOTHEOTHERFORANYCONSEQUEN-

TIALORINCIDENTALDAMAGES INCURREDBY THEOTHER, INCLUDING,BUT NOTLIMITED

TO,LOSSOFREVENUE,PROFITS,ORGOODWILL. HOWEVER,NOTHINGCONTAINEDINTHIS

MANUALISINTENDEDTORELIEVEEITHERSTERISORCUSTOMERFROMCLAIMS,LIABILITY,

DAMAGES, OR EXPENSES RESULTING FROM BODILY INJURY, INCLUDING DEATH, OR

FROM PROPERTY DAMAGE INCURRED DUE TO THE WILLFUL ACTS, NEGLIGENCE, OR

STRICT LIABILITY OF THAT PARTY.

STERIS AGREES TO DEFEND, INDEMNIFY, AND HOLD CUSTOMER HARMLESS FROM ANY

AND ALL CLAIMS, LIABILITY, DAMAGES, OR EXPENSES DUE TO PERSONAL INJURIES,

INCLUDING DEATH, TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES

AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS, NEGLI-

GENCE, OR STRICT LIABILITY OF STERIS . CUSTOMER AGREES TO DEFEND, INDEMNIFY,

AND HOLD STERIS HARMLESS FROM ANY AND ALL CLAIMS, LIABILITY, DAMAGES, OR

EXPENSES DUE TO PERSONAL INJURIES, INCLUDING DEATH, TO EMPLOYEES OF CUS-

TOMERANDSTERISANDTOTHIRDPARTIESANDFORPROPERTYDAMAGETOTHEEXTENT

CAUSED BY THE WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY OF CUSTOMER.

WARNING - COPYING PROHIBITED

This manual is protected by Federal Copyright Law, which

provides for damages of up to $20,000, as well as

criminal fines and imprisonment, for unauthorized copying.

Introduction and Table of Contents Uncrating/Installation Instructions 122990-608

Follow each step

in the order presented

in these instructions.

Open the carton carefully as it contains expensive drying equip-

ment. If after uncrating the equipment you find any damage (no

matter how slight), show it to your supervisor.

A listing of the safety precautions to be observed when uncrating

and installing this dryer can be found on Section 1 of these

instructions. Do not begin uncrating/installing this equipment until

you have become familiar with this information.

To properly install this unit, you will need the Equipment Drawing

(previouslyfurnished),showingallutilityserviceandspacerequire-

ments. If drawings cannot be located, replacement copies may be

obtained by writing, wiring, faxing, or telephoning STERIS giving

the serial, equipment and model numbers of your dryer.

If STERIS supervision is desired for installing this equipment,

contact the STERIS Regional Office nearest you.

The Reliance®1024/1034 Laboratory Glassware Dryers are de-

signed for efficient drying laboratory glassware. These dryers are

specifically designed to only process goods as outlined in this

manual. If there is any doubt about a specific material or product,

contact the manufacturer of the product for the recommended

processing technique.

Any alteration of this equipment not authorized or performed by

STERIS Engineering Service which could affect its operation will

void the warranty, could adversely affect sterilization efficacy,

could violate federal, state and local regulations and jeopardize

your insurance coverage.

A thorough preventive maintenance program is essential to safe

and proper unit operation. This manual contains maintenance

schedules and procedures which should be followed for satisfac-

tory equipment performance.

You are encouraged to contact STERIS concerning our compre-

hensive Preventive Maintenance Agreement. Under the terms of

this agreement, preventive maintenance, adjustments, and re-

placement of worn parts are done on a scheduled basis to assure

equipment performance at peak capability and to help avoid

untimely or costly interruptions. STERIS maintains a nationwide

A WORD FROM STERIS CORPORATION

Indications for Use

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Service Information

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Advisory

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122990-608 Uncrating/Installation Instructions Introduction and Table of Contents

staff of well equipped, factory-trained technicians to provide this

service, as well as expert repair services. Please contact your

STERIS representative for details.

Sales and Service Information: Technical Assistance:

STERIS Corporation STERIS Engineering

5960 Heisley Road Services

Mentor, Ohio 44060 2424 West 23rd Street

Tel.: 440 354 2600 Erie, PA 16506

Fax : 440 639 8199 Tel.: 814 452 3100

Fax: 814 870 8400

Manufacturing Plant:

STERIS Canada Corporation

415, rue des Alleghanys

Beauport (Quebec)

Canada G1C 4N4

Tel.: 418 664 1549

Fax: 418 664 0188

Web Site: www.steris.com

iii

Introduction and Table of Contents Uncrating/Installation Instructions 122990-608

SECTION TITLE PAGE

TABLE OF CONTENTS

1 LISTING OF WARNINGS, CAUTIONS AND SYMBOLS . 1-1

2 UNCRATING INSTRUCTIONS ...................................... 2-1

Open Crate.....................................................................................2-1

Move Dryer and Remove Skid .......................................................2-1

Prepare Dryer for Installation..........................................................2-3

3 INSTALLATION INSTRUCTIONS ................................. 3-1

Before Installing Equipment............................................................3-1

Connect Utilities .............................................................................3-1

Cleanup..........................................................................................3-2

4 OPERATIONAL TEST ................................................... 4-1

1-1

Summary of Warnings, Cautions and Symbols Uncrating/InstallationInstructions 122990-608

The following is a listing of the safety precautions which must be observed when uncrating, installing and operating

this equipment. WARNINGS indicate the potential for danger to personnel, and CAUTIONS indicate the potential

for damage to equipment. These precautions are repeated in whole or in part, throughout the instructions.

WARNING - PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

When moving the unit, use a forklift. Do not use door(s) or door handle(s) for lifting.

WARNING - LACERATION/EYE INJURY HAZARD:

Whenremovingbands, weareyeprotection andalwaysuse atoolspecifically designedtocut thebands. The

bands used to secure this carton can cause personal injury when cut and tension is released.

WARNING - LACERATION HAZARD:

When removing bolts or nails, wear gloves to protect your hands.

WARNING - BURN HAZARD:

When blowing out utility supply lines, wear gloves, face shield and protective clothing.

CAUTION - POSSIBLE EQUIPMENT DAMAGE:

When removing adhesives from stainless steel, use a solvent specially formulated for that purpose. Rub in

a back-and-forth motion (in same direction as surface grain). Solvent rubbed in a circular motion or applied

with a wire brush or steel wool on door and chamber assemblies can be harmful to stainless steel. Do not use

solvents on painted surfaces.

IMPORTANT:BesuretochecktheOccupational HealthandSafetyAct,aswellaslocalelectric andplumbing

codes, for any special requirements that may pertain to installation of this unit.

LISTING OF WARNINGS, CAUTIONS AND

SYMBOLS

1-2

122990-608 Uncrating/InstallationInstructions Summary of Warnings, Cautions and Symbols

Tip'N Tell Indicator

Attention, Consult Manual for Further

Instructions

This Way Up

Do Not Stack

Fragile

Keep Dry

A Amperage Rating of the Unit

VVoltage Rating of the Unit

~Alternating Current

kW Power Rating of the Unit

Hz Frequency of the Unit

fPhase of the Unit

Symbols

2-1

Uncrating Instructions Uncrating/Installation Instructions 122990-608

UNCRATING INSTRUCTIONS

NOTE:

Thisequipmentweighs approximately500lbs (225kg).Use

a forklift to move equipment.

NOTE:Uncrateon levelflooras closetoinstallation siteaspossible.

1. Position unit to open cardboard carton from the top. Provide a

clear work area on all sides.

2. Carefully cut and remove bands from crate (see Figure 2-1).

3. Discard bands before continuing.

4. Lift off cardboard top.

5. Remove nails attaching cardboard to skid.

6. Pull cardboard carton away from unit. Discard carton.

1. With dryer still mounted on skid, use a forklift to move dryer to

installation site.

2. Carefully cut and remove bands securing dryer to skid.

3. Discard bands before continuing.

4. Removeanddiscard cardboardcornersand polystyrene wrap

from around unit.

5. Remove six screws attaching top access panel to unit. Lift

panel away from unit.

6. Check tip indicator, located inside dryer service compartment

(see Figure 2-2). Tip indicator contains a blue compound at the

bottomoftheindicator.Ifunithasbeen tipped,residuefrom the

blue compound will be found higher up in the indicator.

If unit was tipped, notify STERIS regional office. A service

technician will review the equipment and determine if unit was

damaged.

7. Remove and discard Styrofoam block and skid from under

dryer.

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Move Dryer and Remove

Skid

Open Crate

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WARNING — PERSONAL INJURY

AND/OR EQUIPMENT DAMAGE

HAZARD:Whenmovingunit,usea

forklift. Do not use door or door

handle for lifting.

WARNING — LACERATION/EYE

INJURY HAZARD: When removing

bands, wear eye protection and al-

ways use a tool specifically de-

signedtocutthebands.Thebands

usedtosecurethiscartoncancause

personal injury when cut and ten-

sion is released.

2-2

122990-608 Uncrating/Installation Instructions Uncrating Instructions

Top Bands

Cardboard

Nails

Figure 2-1. Crate

Figure 2-2. Check Tip Indicator

Electrical Box

Identification

Nameplate

Blower

Tip Indicator

Thermostat

Ref.: 920-001-974

2-3

Uncrating Instructions Uncrating/Installation Instructions 122990-608

1. Remove all tape from dryer.

2. Check that filter is correctly installed in top access panel. Filter

should rest in panel cutout, under tabs (see Figure 2-3).

3. Check that filter clip is positioned directly over filter. If neces-

sary,loosenwingnut,move filterclipoverfilterand tightenwing

nut.

4. Attach top access panel to unit with screws previously re-

moved.

5. Open chamber door(s). Remove and unwrap shelves, guide

tabs and Operator Manual.

6. Make sure operator receives Operator Manual.

7. Insert guide tabs into shelf support strips in chamber (see

Figure 2-4).

8. Place shelves on guide tabs.

9. Close chamber door(s).

10. Remove all packing and tape from control panel.

11. Discard all packing material removed during uncrating proce-

dures.

Prepare Dryer for

Installation

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Figure 2-3. Check Filter Installation

Panel Cutout

Tabs

Filter

Filter Clip

Wing nut

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