Star Trac 9-3613 User manual

ASSEMBLY

MANUAL

CORE HEALTH & FITNESS

4-TR TREADMILLS

Page 1

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS................................................................................................................2

PRODUCT SPECIFICATIONS ........................................................................................................................4

PART IDENTIFICATION ........................................................................................................................6

ASSEMBLY ........................................................................................................................7

10” LCD CONSOLE ................................................................. 14

10” TOUCHSCREEN CONSOLE ................................................................. 16

SUPPORT & SERVICE ......................................................................................................................17

Page 2

Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL

installation instructions. The Owner’s Manual describes equipment setup and instructs

members on how to use correctly and safely.

Read all warnings posted on the machine.

Health related injuries may result from incorrect or excessive use of exercise equipment.

Core Health & Fitness strongly recommends you to encourage your members to discuss their

health program or ﬁtness regimen with a health care professional, especially if you or they

have not exercised for several years, are over 35, or have known health conditions.

WARNING!

IMPORTANT SAFETY INSTRUCTIONS

DANGER - to reduce the risk of electrical

shock:

1. Always unplug the machine from the electrical

outlet before cleaning or servicing.

2. This machine is not intended to be serviced by

the end user, refer servicing to qualiﬁed personnel

only.

3. This Treadmill is designed for aerobic exercise

in a gymnasium or heath club environment (FOR

COMMERCIAL USE). It is wired for either 110

VAC 20A OR 230 VAC 15A nominal power input.

It is factory-equipped with a speciﬁc electric

cord and plug to permit connection to the proper

electric circuit. Make sure that the treadmill is

connected to a dedicated power line having an

outlet with the same conﬁguration as that of the

plug:

• 20A for 110V models

• 15A for the 230V models

4. If the power supply cord is damaged, it must be

replaced by the manufacturer, its service agent,

or similarly qualiﬁed persons in order to avoid

hazard.

5. Do not operate treadmill in damp or wet

locations.

WARNING - to reduce the risk of injury to

person:

24 in (0.6 m)

79 in (2.0 m)

Fig. 1 Required Clearance

1. Assemble and operate the machine on a solid

level surface. Position the machine with a

minimum of 24 inches (0.6 meters) of clearance

on each side to allow for ease of mounting and

dismounting. Allow for 79 inches (2.0 meters) of

clearance behind the machine. Leave a minimum

of 19.7 inches (0.5 meters) between two adjacent

units. These dimensions are the recommended

minimum distances.

The actual area for access and passage shall be

the responsibility of the facility and should take

into account this training envelope, Americans

with Disabilities Act Accessibility Guidelines

(ADAAG) requirements and any required local

codes or regulations (www.access-board.gov/

ada).

Page 3

2. Do not exceed the maximum allowable weight

limit of:

• 4-TR - 450 lbs. / 204 kg.

3. Familiarize yourself with the location of the

STOP buttons on the console. If you experience

difﬁculties during the workout, pushing the STOP

button will bring the machine to a stop.

4. Lock your treadmill when not in use. Use the

Lockout EN option in MAINTENANCE MODE

to enable or disable treadmill lockout. When

the treadmill is locked, the display shows the

message “TREADMILL LOCKED, PRESS 0 TO

ENTER ID”. The user must press “0”, enter the

3-digit ID number (default=999), then press

ENTER to unlock the treadmill. The treadmill will

then operate as normal (NOTE: The treadmill will

lock back up if it is idle for 30 seconds).

5. Do not operate the machine if the motor shroud

is removed or if the power cord is damaged in

any manner. Keep all air openings free from dirt

or any material that would block the ﬂow of air to

the motor.

6. The safety and integrity of this machine can only

be maintained when the equipment is regularly

examined for damage and wear and repaired.

It is the sole responsibility of the owner of this

equipment to ensure that regular maintenance

is performed. Worn or damaged parts must be

replaced immediately or the equipment removed

from service until the repair is made.

7. Caution: unit is heavy and requires two people

for assembly.

8. After assembly, a complete visual inspection,

and test of the features and functions of the

assembled treadmill must be made prior to use.

9. For complete instructions refer to the Owner’s

Manual.

SAVE THESE INSTRUCTIONS

Page 4

Fig. 2 15” OpenHub Console shown

SKU: 9-3613 110V, 15AMP, UL/CSA

9-3614 220V, UL/CSA/CE

Desc: 4-TR Treadmill

Unit Weight Width Length Height Belt Width

Max User

Weight

873 lbs

396 kg

32 in

81 cm

82 in

208 cm

60.5 in

154 cm

21.5 in

55 cm

0-450 lbs

0-204 kg

PRODUCT SPECIFICATIONS

Page 5

Other Consoles

Fig. 3 10” Touchscreen Console

Fig. 4 LCD Console

Page 6

Fig. 5 4-TR Features, 15” OpenHub Console Shown

PART IDENTIFICATION

# Part # Part # Part

AConsole FSafety Stop (Cord) KFoot

BFront Handlebar GMoving Surface LElevation Frame

CHeart Rate Grips HDeck MMotor Shroud

DSafety Stop (Button) IRear Roller Shroud

EHandrail JRear Roller

Page 7

PROCEDURE

1. Unpack all parts and inspect for

damage.

2. Install left upright handrail (740-9452-

XX) onto frame using a 13mm socket

to secure two pieces each of the M8

x 70mm (110-4075) and M8 x 20mm

(110-4076) hex head screws. DO NOT

FULLY TIGHTEN

If installing the 4TR 15”

Embedded Touchscreen Console, use

the install instructions in the console

manual 620-8816 instead.

Fig. 6

Assembly instructions cover either 10” touchscreen or LCD console. For 15” Embedded, please see the

console manual 620-8816 for additional wiring and conﬁguration information.

Required Tools:

• 13mm Socket

• Torque Wrench

• 5mm Allen Key

• #2 Phillips Screwdriver

• 3/4” Open-ended Wrench

• 9/16” Open-ended Wrench

IF INSTALLING PVS - PLEASE REFER TO PVS INSTALL INSTRUCTIONS FOR ROUTING THE COAX

CABLE BEFORE CONTINUING WITH UNIT BASE ASSEMBLY.

ASSEMBLY

SCAN TO WATCH A VIDEO

SHOWING THE ASSEMBLY

OF THIS TREADMILL

Page 8

3. Route the wires up through the right-

side upright handrail (740-9453-XX)

using chaser wire.

Fig. 7

4. Install right upright handrail onto frame

using a 13mm socket to secure two

pieces each of the M8 x 70mm (110-

4075) and M8 x 20mm (110-4076)

hex head screws. DO NOT FULLY

TIGHTEN

Fig. 8

5. Route the data and coax cable bundle

through the right-side beauty ring (020-

7911-XX ) (BE CAREFUL OF RING

ORIENTATION), up into the right-side

and through the handrail weldment

(740-9458-XX), and ﬁnally out of the

weldment neck.

Note: The handrail may need to

be lifted to have enough slack to pull

the wire bundle out of the neck of the

weldment.

Fig. 9

Page 9

6. Place the left-side beauty ring onto the

left upright handrail (BE CAREFUL

OF RING ORIENTATION), set the

right-side beauty ring in place on the

right-side upright handrail, then put the

handrail weldment onto the top of the

upright handrails (BE CAREFUL NOT

TO PINCH WIRE BUNDLE).

Fig. 10

7. Secure the handrail weldment to the

upright handrails using a 5mm allen key

and eight (8) of the M8 x 12mm screws

(740-8168)

TORQUE TO 12-15 lb-ft /16-20 Nm

Fig. 11

8. Fully tighten all screws securing upright

handrails to frame

TORQUE TO 15-20 lb-ft /20-27 Nm

TORQUE TO

15-20 lb-ft /20-27 Nm

Fig. 12

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