Star Trac E-TBTe User manual

620-7921 Rev A

STAR TRAC

14410 Myford Road

Irvine, CA 926060 USA

WORK INSTRUCTIONS,

E-TBT / E-TBTe INSTALLATION

620-7921 Rev A

GENERAL

Before using this product, it is essential to read ALL installation Instructions and this

ENTIRE operations manual; the manual describes equipment setup and instructs

members on how to use it correctly and safely.

1. Phillips screwdriver, #2 (Included)

2. Hex (Allen) key, 3/16 (Included)

3. Hex (Allen) key, 16” (Included)

4. Hex (Allen) key, 5MM (Included)

5. Torque wrench (not included)

TOOLS REQUIRED

If you are a Factory Certified Installer you must:

•

Adhere to all torque and assembly specifications.

•

Use a CALIBRATED TORQUE WRENCH with the necessary hex key sockets

•

NOT USE a powered drill, powered driver or powered impact tool for any part of the assembly.

•

Complete the assembly checklist is completed on each Star Trac product.

•

Complete the final programming, functional and cosmetic checklists for each Star Trac product.

FACTORY CERTIFIED INSTALLER

reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac.

iPod

is a registered trademark of Apple, Inc.

MYE

is a registered trademark of MYE Entertainment LLC.

Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes

will be incorporated into new editions of this publication. All product names and logos are trademarks of their respective owners. Printed in the USA.

620-7921 Rev A

Step 1.

Lay the box with heavy end facing down in the

area where it is going to be assembled. Cut and

remove packaging straps then open and remove

the top cover.

Step 2.

Lift and remove the box from the pallet base.

Step 3.

Lift the unit off of the pallet base, then remove

all packaging materials.

Step 4.

Open the display assembly box and carefully

remove its content.

UNPACKING INSTRUCTIONS

620-7921 Rev A

Step 5.

Remove remaining packaging ma-

terials and lay all components on

the floor.

Step 6.

Verify the following components

are included in the package:

1. TBT frame.

2. Display console assembly.

3. Upper neck.

4. Left and right upper body arms.

5. Owner’s manual, installation

manual and warranty registra-

tion card.

6. Hardware kit.

Step 7.

Verify the following tools are included in the kit:

Step 8.

Verify the following hardware is included in the kit:

Item Description QTY

1 #2 Phillips screwdriver 1

2 3/16 Hex (Allen) key 1

4 5mm Hex (Allen) key 1

3 5/16” Hex (Allen) key 1

1 2 3 4 5

Item Description QTY

1 6mm x 50mm socket head cap screw 4

2 5/16 - 18 x 3/4 button head screw 2

3 1/4 - 20 x 1/2 socket head screw 10

4 M4 x 0.7 x 19mm Philips head screw 6

5 Washer 4

2 3 4

620-7921 Rev A

Step 1.

Route display cables up through upper half of

neck through the holes provided.

Step 2.

Insert the upper half of the neck into the lower

half.

Caution: Be careful not to pinch any cables between

the two sections of the assembled neck.

Step 3.

Install two 5/16” - 18 X 3/4” button head screws

into front neck using a 3/16” hex key. Tighten

bolts to 200 in-lbs (23 N-m).

Step 4.

Secure the neck by tightening the 3/8-16 x 2”

socket head cap screw using a 5/16” hex key.

Tighten bolt to 300 in-lbs (34 N-m).

INSTALLATION INSTRUCTIONS

620-7921 Rev A

Step 5.

Using provided screwdriver, remove the M4 x

0.7 screws that hold the display assembly to-

gether, then separate the back of the display

from the front.

Note: Retain the screws for later use.

Step 6.

Slide the back of the display with the mounting

bracket onto the upper neck of the Total Body

Trainer.

Caution: Be careful not to pinch any cables between

the two sections of the assembled neck

Step 7.

Line up the four holes of the mounting bracket

with holes of the neck, then insert four 6mm x

50mm socket head cap screws.

Step 8.

Using provided 5mm hex key, tighten down the

screws to 240 in-lbs (27 N-m).

620-7921 Rev A

Step 9.

Identify the four cables coming out of the neck

and mounting bracket:

1. Heart rate cable

2. Main I/O cable

3. Coax cable

4. DC power cable

Note: If the unit is not equipped with Personal View-

ing Screen, the coax and DC power cables should

be tucked down the neck as they are part of the PVS

Kit.

Step 10.

Plug-in the 12-pin main I/O cable into the front

display circuit board at J4 connector.

Step 11.

Next, plug-in the heart rate cable into the HR

board connector.

Step 12.

Plug back the HR ground cable into the quick

disconnect tab on the display frame.

620-7921 Rev A

Step 13.

Assemble the front and back display parts to-

gether by sliding the bottom of the front display

under the 2 tabs at the base first, then pressing

front display against the back cover.

Caution: Be careful not to pinch any wires.

Step 14.

Using provided Phillips head screw driver, se-

cure the front display to the back with (8) M4 x

0.7 x 19mm long Phillips head screws.

Step 15.

Locate left side upper body arm, move to left

side of the Total Body Trainer. Attach the left

upper body arm to the left hub, align the pin to

the unthreaded hole.

Step 16.

Install the left arm and secure with (5) 1/4-20 x

1/2 socket head screws. Tighten the screws to

240 in-lbs (27 N-m) of torque with the 3/16” hex

key. Repeat for the opposite side.

620-7921 Rev A

Step 17.

Place the Total Body Trainer on the floor in the

position it will be used. Then adjust leveling

feet to assure that the Total Body Trainer is lev-

eled to the floor and does not rock back and

forth.

YOU HAVE NOW COMPLETED THE INSTALLATION OF YOUR TOTAL BODY TRAINER

Step 18.

Perform a visual inspection, and test the fea-

tures and functions of the unit prior to use.

Note: Refer to the User’s Manual for other settings

and instructions.

YOU HAVE NOW COMPLETED THE TOTAL BODY TRAINER INSTALLATION

620-7921 Rev A

ATTENTION

•

Star Trac recommends that the Total Body Trainers be spaced a minimum of 20.0 inches (0.5

m) apart to allow safe and easy ingress and egress. Even more importantly, there must be at

least 48 inches (1.25 m) of free space behind the Total Body Trainer.

•

As with any motorized equipment, the area where Total Body Trainers are located must be free

of obstructions and fixtures with sharp edges to prevent injury in the event that a user trips or

loses balance and falls.

Use the checklist below to ensure the proper installation of the Total Body Trainer:

1. All parts, tools and hardware in the package are accounted for.

2. All screws are tightened and torqued down to their specified values.

3. Upper body arms are properly mounted and secured.

4. Upper body arms move freely, along the entire range of motion.

5. Upper neck is properly mounted and secured.

6. Display’s mounting bracket and back cover are properly mounted and secured.

7. All cables and harnesses are properly plugged to their respective connectors.

8. The front and back display plastics are properly installed and secured.

9. Verify unit is leveled to the floor.

10.Once powered up, all features of the unit function properly.

For technical assistance call Star Trac Customer Service: 1 800 503 1221

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