Sony SAL-1680Z User manual

SERVICE NOTE

SPECIFICATIONS

REPAIR PARTS LIST

DISASSEMBLY ADJUSTMENTS

SERVICE MANUAL

Link

Revision History

Sony EMCS Co.

SAL1680Z (Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T*DT 16-80mm F3.5-4.5 ZA)

How to use

Acrobat Reader

How to use

Acrobat Reader

Ver. 1.5 2008.09

LENS FOR DSLR CAMERA

2008I0800-1

Published by KohdaTEC9-852-120-14

US Model

Canadian Model

AEP Model

Chinese Model

SAL1680Z

(Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T

DT 16-80mm F3.5-4.5 ZA)

•About the Lens Test Projector and Finished Inspection JIG

•About the Front Decoration Plate

•About the MTF measurement

Revised-3

Replace the previously issued

SERVICE MANUAL 9-852-120-13

with this Manual.

—2 —

SAL1680Z (Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T*DT 16-80mm F3.5-4.5 ZA)

SPECIFICATIONS

• This lens is equipped with a distance encoder. The distance encoder allows more accurate measurement (ADI) by using a flash for ADI.

• Depending on the lens mechanism, the focal length may change with any change of the shooting distance. The focal length assumes the lens is focused

at infinity.

Equivalent 35mm-format focal length*1(mm)

24-120

*1The value for equivalent 35mm-format focal length is based on Digital Single Lens Reflex Cameras equipped with an APS-C sized image sensor.

Lens groups elements

10-14

Angle of view*2

83°-20°

*2The value of angle of view is based on Digital Single Lens Reflex Cameras equipped with an APS-C sized image sensor.

Minimum focus (m (feet))*3

0.35 (1.2)

*3Minimum focus is the shortest distance from the image sensor to the subject.

Maximum magnification (××

××

×)

0.24

Minimum f-stop

f/22-29

Filter diameter (mm)

Dimensions (maximum diameter ××

××

×height) (mm (in.))

Approx. 72 ×83 (2 7/8 ×3 3/8)

Mass (g (oz.))

Approx. 445 (15 3/4)

Included items

Lens (1), Front lens cap (1), Rear lens cap (1), Lens hood (1), Lens case (1), Set of printed documentation

Designs and specifications are subject to change without notice.

— 3 —

SAL1680Z (Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T*DT 16-80mm F3.5-4.5 ZA)

TABLE OF CONTENTS

Section Title Page

1. SERVICE NOTE

1-1. Chemicals ·······································································1-1

1-2. Exterior Parts··································································1-1

1-3. Unleaded Solder ·····························································1-1

1-4. Safety Check-out ····························································1-2

1-5. MTF Measurement·························································1-2

1-6. Troubleshooting ·····························································1-3

2. DISASSEMBLY

2-1. Disassembly ···································································2-2

3. REPAIR PARTS LIST

3-1. Exploded Views ······························································3-1

3-2. Supplied Accessories······················································3-7

4. ADJUSTMENTS

4-1. Preparations····································································4-1

4-2. Aperture Diameter Check/adjustment··························4-13

4-3. Projective Resolving Power Check/Adjustment ··········4-18

4-4. Flange Back (f’F) Check/Adjustment ··························4-22

4-5. Focus-Shift (by Zooming) Check/Adjustment·············4-25

4-6. Focus Scale Plate, PositionAdjustment ·······················4-27

4-7. Focus-shift Check/Adjustment (Aperture (Amount of

Spherical Aberration)) ··················································4-29

4-8. Toruqe Adjustment of MF Operation Ring ··················4-30

4-9. Lens ROM Check·························································4-32

4-10. Zoom Brush Position Check/Adjustment and

Pattern Check ·······························································4-34

4-11. Focus Brush Position Check/Adjustment and

Pattern Check ·······························································4-42

4-12. Write dSB·····································································4-50

Ver. 1.3 2008.05

The changed portions from

Ver. 1.2 are shown in blue.

1-1

SAL1680Z (Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T*DT 16-80mm F3.5-4.5 ZA)

1. SERVICE NOTE

1-1. Chemicals

Some chemicals used for servicing are highly volatile.

Their evaporation caused by improper management affects your health and environment, and wastes resources.

Manage the chemicals carefully as follows.

•Store chemicals sealed in a specific place to prevent from exposure to high temperature or direct sunlight.

•Avoid dividing chemicals into excessive numbers of small containers to reduce natural evaporation.

•Keep containers sealed to avoid natural evaporation when chemicals are not in use.

•Avoid using chemicals as much as possible. When using chemicals, divide only required amount to a small plate from the container and

use up it.

1-2. Exterior Parts

Be careful to the following points for exterior parts used in this unit.

•Use a piece of cleaning paper or cleaning cloth for cleaning exterior parts.Avoid using chemicals.

Even if you have to use chemicals to clean heavy dirt, don’t use paint thinner, ketone, nor alcohol.

•Insert the specific screws vertically to the part when installing a exterior part.

Be careful not to tighten screws too much.

1-3. Unleaded Solder

This unit uses unleaded solder.

Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Be careful to the following points to solder or unsolder.

•Set the soldering iron tip temperature to 350 °C approximately.

If cannot control temperature, solder/unsolder at high temperature for a short time.

Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges

occur such as on IC pins, etc.

•Be sure to control soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately. Mixing

unleaded solder and leaded solder will cause detachment phenomenon.

1-2

SAL1680Z (Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T*DT 16-80mm F3.5-4.5 ZA)

1-4. SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and

bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the

customer and recommend their replacement.

4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their

replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 °C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINEWITH

MARK 0ON THE SCHEMATIC DIAGRAMS AND INTHE PARTS

LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE

COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS

APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS

PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0SUR LES

DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT

CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE

REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY

DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU

DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

CAUTION

Dangerofexplosionifbatteryisincorrectlyreplaced.

Replace only with the same or equivalent type.

Ver. 1.3 2008.05

The changed portions from

Ver. 1.2 are shown in blue.

1-5. MTF Measurement

In case of replacement or disassembling the effective parts against performance, be sure to perform MTF measurement.

Please consult a related headquarters about service information.

1-3

SAL1680Z (Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T*DT 16-80mm F3.5-4.5 ZA)

1-6. TROUBLESHOOTING

1-6-1. ApertureTrouble

Check operation of the

presetting ring block.

Replace the lens mount block.

Perform the aperture

diameter adjustment.

(See page 4-16.)

Perform the aperture

diameter check.

(See page 4-13.)

Check the aperture

operation of rear

barrel assy.

OK OK

Function NG F No. NG

Aperture trouble

Replace the rear barrel assy

NGNG

END

Perform the aperture

diameter check.

(See page 4-13.)

Ver. 1.3 2008.05

The changed portions from

Ver. 1.2 are shown in blue.

1-4

SAL1680Z (Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T*DT 16-80mm F3.5-4.5 ZA)

1-6-2. ZoomTrouble

Function NG Position NG

Check the position

and deformation

at the tip of

the zoom brush.

Adjust the position, or

replace the zoom brush.

Check board pattern

of the zoom flex pattern.

Clean the board pattern

zoom flex pattern.

Zoom trouble

Replace the main

flexible unit.

Perform the

zoom brush position

check/adjustment.

(See page 4-34.)

END

Disassembly and check

the zoom relation parts.

Replace the defective part

or apply the grease.

Check the operation

again.

Ver. 1.3 2008.05

The changed portions from

Ver. 1.2 are shown in blue.

1-5

SAL1680Z (Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T*DT 16-80mm F3.5-4.5 ZA)

Check the operation

again.

Replace the defective part

or apply the grease.

Function NG Position NG

Focus trouble

Replace the defective part

or apply the grease.

Check the AF coupler

and gear shaft of the

gear C, D block

Check the focus

operation ring and

focus lens holder.

NGNG

END

Check the position

and deformation

at the tip of

the focus brush.

Check the position, or

replace the focus brush.

Check board pattern

of the focus flex pattern.

Clean the board pattern.

Replace the main

flexible unit.

Perform the

focus brush position

check/adjustment and

pattern check.

(See page 4-42.)

1-6-3. FocusTrouble

Ver. 1.3 2008.05

The changed portions from

Ver. 1.2 are shown in blue.

2-1

SAL1680Z (Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T*DT 16-80mm F3.5-4.5 ZA)

2. DISASSEMBLY

Cut and remove the part of gilt

which comes off at the point.

(Be careful or some

pieces of gilt may be left inside)

NOTE FOR REPAIR

• Make sure that the flat cable and flexible board are not cracked of bent at the terminal.

Do not insert the cable insufficiently nor crookedly.

• When remove a connector, dont’ pull at wire of connector.It is possible that a wire is snapped.

• When installing a connector, dont’press down at wire of connector.

It is possible that a wire is snapped.

• Do not apply excessive load to the gilded flexible board.

UNIVERSALWRENCH

In case of the following notches or holes are located in the lens block, etc during disassembling/

assembling the lens, Use the universal wrench.

How to Use

Attach the chip-A or chip-B to the universal wrench.

For the notches: chip-A

For the holes: chip-B

Match the universal wrench to the holes or notches of the lens block, etc.

Notches Holes

Universal wrench

J-6082-609-A

Chip-A for

universal wrench:

J-6082-609-1

Chip-B for

universal wrench:

J-6082-609-2

Notches

Chip-A

Chip-B

Chip

Fixed screw

Chip

Match the universal wrench

to the width of holes or notches. Universal wrench

Holes

When top of tip does not reach holes or notches because the fixed

screw becomes obstructive, replace the fixed screw to below.

+B 3X5 7-682-546-09

2-2

SAL1680Z (Vario-Sonnar DT 3.5-4.5/16-80 ZA) (Vario-Sonnar T*DT 16-80mm F3.5-4.5 ZA)

2-1. DISASSEMBLY

2-1-1. LENS BLOCK

EXPLODEDVIEW

1Focus Rubber Ring

31st Lens Block

2Front Decoration

Plate

52nd Lens Block

03rd Lens Block

84th Lens Block

6Light Shield Plate B

7Aperture Hold Ring

93-4 Adjustment Washer

4Light Shield Plate A

HELP01

(See page 2-3.)

•About the front decoration plate :

Be sure avoiding replacement of front decoration

plate as far as possible. If replacement of it should

be need, you convey the message to your user

that changing of the “Carl Zeiss Serial No.” is

needed, and then you may obtain user's

agreement, and it replace.

Note:

•Remove the 3rd Lens Block :

After replacing the fixed screw of universal

wrench, remove the lens block using the

universal wrench.

Note:

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