Sony DME-7000 User manual

DME-3000/7000

MAINTENANCE MANUAL Part 1

1st Edition (Revised 2)

DIGITAL MULTI EFFECTS

DME CONTROL PANEL

BKDM-3010

BKDM-3020

BKDM-3021

BKDM-3022

BKDM-3023

BKDM-3030

BKDM-3040

BKDM-3050

BKDM-3060

BKDM-7020

BKDM-7021

BKDM-7031

BKDM-7041

BKDM-7060

BKDM-7070

BZDM-3010

BZDM-3020

BZDM-7010

BZDM-7020

!WARNING

This manual is intended for qualified service personnel only.

To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that

contained in the operating instructions unless you are qualified to do so. Refer all servicing to

qualified service personnel.

!WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die

Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei

Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben

Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung

dazu besitzen.

!AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin

de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les

réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.

Pour toute réparation faire appel à une personne compétente uniquement.

DME-3000 Serial No. 10001 and Higher

DME-7000 Serial No. 10001 and Higher

BKDM-3010 Serial No. 10001 and Higher

BKDM-3020 Serial No. 10001 and Higher

BKDM-3021 Serial No. 10001 and Higher

BKDM-3022 Serial No. 10001 and Higher

BKDM-3023 Serial No. 10001 and Higher

BKDM-3030 Serial No. 10001 and Higher

BKDM-3040 Serial No. 10001 and Higher

BKDM-3050 Serial No. 10001 and Higher

BKDM-3060 Serial No. 10001 and Higher

BKDM-7020 Serial No. 10001 and Higher

BKDM-7021 Serial No. 50001 and Higher

BKDM-7031 Serial No. 10001 and Higher

BKDM-7041 Serial No. 10001 and Higher

BKDM-7060 Serial No. 10001 and Higher

BKDM-7070 Serial No. 10001 and Higher

BZDM-3010 Serial No. 10001 and Higher

BZDM-3020 Serial No. 10001 and Higher

BZDM-7010 Serial No. 10001 and Higher

BZDM-7020 Serial No. 10001 and Higher

1 (E)

Table of Contents

Manual Structure

Purpose of this manual ........................................................................................ 5 (E)

Contents ............................................................................................................... 5 (E)

Related manuals................................................................................................... 5 (E)

1 Installation

1-1. Operating Environment .........................................................................1-1 (E)

1-2. Power Supply ........................................................................................ 1-1 (E)

1-2-1. Power Specifications ............................................................ 1-1 (E)

1-2-2. Power Cord ...........................................................................1-1 (E)

1-3. Connectors............................................................................................. 1-2 (E)

1-3-1. DME-3000/7000 .................................................................. 1-2 (E)

1-3-2. BKDM-3010 ........................................................................ 1-2 (E)

1-4. Input and Output Signals of Connectors ...............................................1-3 (E)

1-4-1. DME-3000/7000 .................................................................. 1-3 (E)

1-4-2. BKDM-3010 ........................................................................ 1-6 (E)

1-5. External Dimensions and Installation Space ......................................... 1-8 (E)

1-5-1. DME-3000/7000 .................................................................. 1-8 (E)

1-5-2. BKDM-3010 ...................................................................... 1-10 (E)

1-6. Installation of Track Ball ....................................................................1-11 (E)

1-7. Rack Mounting .................................................................................... 1-11 (E)

1-8. Switch Settings on Boards and LEDs Description .............................. 1-14 (E)

1-8-1. DME-3000/7000 ................................................................ 1-14 (E)

1-8-2. BKDM-3010 ...................................................................... 1-17 (E)

1-8-3. BKDM-3030 ...................................................................... 1-17 (E)

1-8-4. BKDM-3040 ...................................................................... 1-20 (E)

1-8-5. BKDM-7070 ...................................................................... 1-23 (E)

1-9. Installation of Standard Boards ...........................................................1-26 (E)

1-9-1. DME-3000 ..........................................................................1-27 (E)

1-9-2. DME-7000 ..........................................................................1-28 (E)

1-10. Installation of Optional Boards ...........................................................1-29 (E)

1-10-1. MPU-72 Board (BKDM-3030) Installation .......................1-29 (E)

1-10-2. MPU-80 Board (BKDM-7031) Installation .......................1-30 (E)

1-10-3. WKG-16 Board (BKDM-7041) Installation ...................... 1-30 (E)

1-10-4. VPR-39 Board (BKDM-7021) Installation ........................ 1-31 (E)

1-11. Confirmation of Secondary Power Supply Voltage ............................ 1-32 (E)

1-12. Multi Channel Setting .........................................................................1-34 (E)

1-13. Connection when Combiner Board Installation ..................................1-35 (E)

2 (E)

1-14. Switch Setting when Connecting Other Equipments .......................... 1-36 (E)

1-14-1. Connection with Digital Video Switcher ........................... 1-36 (E)

1-14-2. Connection with Source Selector Unit ............................... 1-36 (E)

1-14-3. Connection with Video Routing Switcher ......................... 1-37 (E)

1-15. Hard Reset of Control Panel ............................................................... 1-38 (E)

1-16. Installation of Software ....................................................................... 1-39 (E)

1-16-1. DME-3000 .......................................................................... 1-39 (E)

1-16-2. DME-7000 .......................................................................... 1-39 (E)

1-16-3. BKDM-3010 ...................................................................... 1-40 (E)

2 DME-3000/7000 Service Overview

2-1. Removal from Rack .............................................................................. 2-1 (E)

2-2. Removal of Cabinet............................................................................... 2-1 (E)

2-3. Cleaning of Front Panel ........................................................................ 2-2 (E)

2-4. Location of Main Parts ..........................................................................2-3 (E)

2-5. Replacement of Main Parts ................................................................... 2-3 (E)

2-5-1. Power Supply Unit ............................................................... 2-3 (E)

2-5-2. Fan Motor ............................................................................. 2-4 (E)

2-5-3. Backup Battery (only DME-3000) ....................................... 2-5 (E)

2-5-4. Capacitor for Data Backup (only DME-7000) .....................2-5 (E)

2-6. Location of Printed Circuit Boards ....................................................... 2-6 (E)

2-6-1. DME-3000 ............................................................................ 2-6 (E)

2-6-2. DME-7000 ............................................................................ 2-8 (E)

2-7. Replacement of Plug-in Boards .......................................................... 2-10 (E)

3 BKDM-3010 Service Overview

3-1. Cleaning of Track Ball ..........................................................................3-1 (E)

3-2. Removal of Bottom Plate ...................................................................... 3-2 (E)

3-3. Location of Main Parts ..........................................................................3-2 (E)

3-4. Replacement of Main Parts ................................................................... 3-3 (E)

3-4-1. Floppy Disk Drive ................................................................ 3-3 (E)

3-4-2. Key Top ................................................................................3-3 (E)

3-4-3. Backup Battery ..................................................................... 3-4 (E)

3-5. Replacement of Printed Circuit Boards................................................. 3-4 (E)

3-5-1. CPU-119 Board .................................................................... 3-4 (E)

3-5-2. KEY-32A Board ................................................................... 3-5 (E)

3-5-3. KEY-32B Board ................................................................... 3-5 (E)

3-5-4. KEY-32C Board ................................................................... 3-6 (E)

3-5-5. SE-214 Board .......................................................................3-6 (E)

3 (E)

4 Trouble Shooting

4-1. Trouble Shooting ...................................................................................4-1 (E)

4-1-1. DME-3000/7000 .................................................................. 4-1 (E)

4-1-2. BKDM-3010 ........................................................................ 4-3 (E)

4-2. Self Diagnostics .................................................................................... 4-4 (E)

4-2-1. BKDM-3010 (Menu 804 page) ............................................ 4-4 (E)

5 Overall Block Diagrams

5-1. Circuit Function of Printed Circuit Boards ................................................. 5-1

5-1-1. DME-3000 .................................................................................. 5-1

5-1-2. DME-7000 .................................................................................. 5-1

5-1-3. BKDM-3010 .............................................................................. 5-1

5-2. Overall Block .............................................................................................. 5-2

5-2-1. DME-3000 .................................................................................. 5-2

5-2-2. DME-7000 .................................................................................. 5-3

5-2-3. BKDM-3010 (CPU-119 board) .................................................. 5-4

5 (E)

Purpose of this manual

This manual is the maintenance manual of the digital multi effects DME-3000/7000

and the control panel BKDM-3010.

This manual is intended for use by trained system and service engineers, and

describes the information of installation and the information on primary service.

Contents

The following is a summary of all the sections for understanding the contents of this

manual.

Section 1 Installation

Explains the operating environment, the connector information for peripheral

equipment connections and the switches on the board for system setup.

Section 2 DME-3000/7000 Service Overview

Explains the removal of processor’s cabinet and how to replace the main parts.

Section 3 BKDM-3010 Service Overview

Explains how to replace the main parts of the control panel.

Section 4 Trouble Shooting

Explains the trouble shooting and diagnosis of DME-3000/7000 and optional

boards.

Section 5 Overall Block Diagrams

Describes the circuit function of the printed circuit boards and the overall block

diagrams.

As for the block diagrams for every circuit block refer to the Maintenance Manual

Part 2.

Related manuals

Besides this Maintenance Manual Part 1, the following manuals are available for

DME-3000/7000.

• Operation Manual (Supplied with DME-3000/7000.)

This manual explains the overview of DME-3000/7000 and optional boards, and

the system configuration examples.

• User’s Guide (Supplied with the optional software BZDM-3020/7020.)

This guide explains how to use the control panel to operate the processor.

• Maintenance Manual Part 2 (Not supplied with DME-3000/7000.)

This manual describes the information (adjustments, board layouts, schematic

diagrams, parts list, etc.) that premise the service based on parts.

If this manual is required, please contact to Sony’s service organization.

Manual Structure

1-1 (E)

Section 1

Installation

1-1. Operating Environment

Avoid placing or using this unit where it will be exposed to

greasy fumes, steam, dampness and dust environments.

If placing or using this unit in these environments, it may

cause a fire and an electric shock.

•The operating temperature is 5 ˚C to 40 ˚C.

Do not install this unit near heat sources.

•To prevent a temperature rise inside the unit, pay careful

attention to circulation of air in the place where the unit

is installed.

Do not block the ventilation holes on the outer cabinet.

1-2. Power Supply

1-2-1. Power Specifications

Power requirements: 100 to 240 V AC ±10%

50/60 Hz

Current consumption: 4.0 A maximum

(with all optional boards installed)

A switching regulator is used for the power supply of this

unit. The voltage within the range of 100 V to 240 V can

be used without changing the supply voltage.

As the inrush current at turn-on is the maximum 25 A, the

capacity of the AC power must be commensurate in it with

the inrush current of the maximum 25 A.

If the capacity of the AC power is not the adequately large,

the breaker of the AC power at the supply side will operate

or the unit will abnormal operate.

1-2-2. Power Cord

To avoid a fire or an electric shock, be sure to use the

designated power cord.

And do not damage to the power cord.

DME-3000

Be sure to use the power cord that is supplied with DME-3000.

DME-7000

The power cord is not supplied with DME-7000.

Be sure to use the power cord that is applicable to the

places in the world.

For the customer outside of the area as shown above, please

consult with local Sony’s sale/service office.

1Power Cord, 125 V 10 A (2.4 m)

2Plug Holder B (Black)

For the customer in the U.S.A. and Canada

Required Parts

: 1-557-377-11

: 2-990-242-01

AC inlet

For the customer in the United Kingdom

Required Parts

DK-2401 (EK)

1Power Cord, 250 V 10 A (2.4 m)

2Plug Holder B (Black) : 2-990-242-01

AC inlet

For the customer in the all European countries

except the United Kingdom

Required Parts

DK-2401 (AE)

1Power Cord, 250 V 10 A (2.4 m)

2Plug Holder B (Black) : 2-990-242-01

1-2 (E)

1-3. Connectors

When connecting cables to various connectors on the rear

panel at the time of installing or servicing, connect the

following connectors or their equivalents.

1-3-1. DME-3000/7000

Connector function Connector name and part

name on the rear panel number of matching cable

DIGITAL INPUTS BNC Coaxial connector Plug

DIGITAL OUTPUTS

ANALOG INPUTS

ANALOG OUTPUTS

COMBINER INPUTS

COMBINER OUTPUTS

REF INPUT

CONTROL PANEL D-sub 25-pin, Male

Connector 25-pin, Male

1-560-904-11

Junction Shell 25-pin

1-563-377-11

GPI D-sub 15-pin, Male

Connector 15-pin, Male

1-564-600-11

Junction Shell 15-pin

1-563-376-11

CONTROL PANEL D-sub 9-pin, Male

EDITOR Connector 9-pin, Male

AUX 1-560-651-00

SWITCHER PANEL Junction Shell 9-pin

TERMINAL (*1) 1-561-749-00

NETWORK (*1) TRANSCEIVER CABLE

1-559-701-11

MICRO TRANSCEIVER

Allied Telesis

Centre COM TM (*2) MX10S

(*1) : DME-7000 only

(*2) : Centre COM is a trademark of Allied Telesis

Corporation.

1-3-2. BKDM-3010

Connector function Connector name and part

name on the rear panel number of the matching cable

PROCESSOR D-sub 25-pin, Male

Connector 25-pin, Male

1-560-904-11

Junction Shell 25-pin

1-563-377-11

MONITOR Supplied with a CPD-15SF2

SPARE A PCY-330 or a Microsoft R(*3)

Mouse

(*3) : Microsoft is a registered trademark of Microsoft

Corporation.

1-3. Connectors

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