Smithco 100454 User manual

Product Support: Hwy SS & Poplar Ave; Cameron WI 54822

1-800-891-9435 productsupport@smithco.com

Operator’s

SPRAY STAR 1008

with Raven 440 GPS System

SN: 100454

November 2010

Introduction Operation Schematics SprayingProcedures Nozzle Charts Reference

CONTENTS

Introduction.................................................................. 1-9

Introduction ................................................................. 1

Symbols................................................................... 2-3

General Safe Practices............................................... 4

Safe Spraying Practices ............................................. 5

Specifications.............................................................. 6

Optional Spray Equipment .......................................... 6

Set Up ......................................................................... 7

Controls & Instruments............................................ 8-9

Operation ................................................................. 10-20

Operating Instructions...........................................10-11

Console Features ..................................................... 12

Console Calibration.............................................. 13-14

Console Programming......................................... 14-18

Raven Phoenix 10 GPS ............................................ 18

Spray Operation ................................................... 19-20

Spraying Procedure ................................................ 21-27

SprayingIntroduction................................................. 21

Turf Management ...................................................... 21

Hose & Handgun Spraying ........................................ 22

Nozzles................................................................ 22-23

CalibrationIntroduction ............................................. 24

The Nozzle Chart Method of Calibration .............. 25-26

The “128” Method of Boom Sprayer Calibration ... 26-27

Nozzle Charts .......................................................... 28-33

Nozzle Performance Chart #1 .................................. 28

Nozzle Performance Chart #2 .................................. 29

Nozzle Performance Chart #3 .................................. 30

Nozzle Performance Chart #4 .................................. 31

Nozzle Performance Chart #5 .................................. 32

Nozzle Performance Chart #6 .................................. 33

Reference ................................................................ 34-35

Abbreviations and Conversions ................................ 34

Declaration of Conformity .............................................

Introduction

Informationneededwhen orderingreplacementparts:

1. ModelNumberofmachine.

2. SerialNumber ofmachine.

3. Nameand PartNumberof part.

4. Quantity of parts.

INTRODUCTION

Thank you for purchasing a SmithcoSmithco

SmithcoSmithco

Smithco product.

Readthismanual and all othermanualspertaining totheSprayStar 1000 carefullyasthey have safety,operat-

ing, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment dam-

age.

Keepmanuals in asafe place afteroperator and maintenancepersonnel have readthem. Rightandleft sidesare

fromthe operator’sseat, facingforward.

All SmithcoSmithco

SmithcoSmithco

Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering

parts. The serial number plate on the Spray Star 1000 is located on the right main frame, in front of the oil tank.

Referto enginemanual forplacement ofengineserial number.

For easy access record your Serial and Model numbers here.

Introduction

SYMBOLS

ParkBrake Park Brake

Release HydraulicOil

Level

Choke- OpenChoke- ClosedHandThrottle

HourMeter HourMeter Fuse

GlowPlugGlowPlug - OffGlow Plug - On

RPM Gasoline Diesel

Water

Temperature

Light

EngineOil

Engine- Stop Engine - Start Engine- Run

No Electrical

Power

ElectricalPower

ReadOperator’s

Manual

Introduction

SYMBOLS

NoSmoking Moving Parts Manual

Operation

Pinch Point Step HotSurface

HydraulicFluid

Penetration LiftArm Tractor

Engage Disengage PTO

GroundSpeed Fast Slow

HHigh LLow FForward

RReverse NNeutral Warning

Danger

Caution

Up/RaiseDown/LowerUp/DownArrow

Introduction

SAFEPRACTICES

1. It is your responsibility to read this manual and all publications associated with this machine.

2. Neverallow anyonetooperate orservice themachineor itsoptional equipment withoutproper trainingand

instructions.Never allow minorsto operateany equipment.

3. Learnthe proper useof the machine, thelocation and purposeof all the controlsand gauges beforeyou

operatethe equipment. Workingwithunfamiliar equipment canlead to accidents.

4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,

hands and feet. Operate the machine only in daylight or in good artificial light.

5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.

Bewareof overheadobstructions andundergroundobstacles.Stayalertfor hidden hazards.

6. Neveroperate equipment thatis not inperfect working orderorwithout decals, guards,shields, or other

protectivedevices inplace.

7. Never disconnect or bypass any switch.

8. Carbonmonoxide intheexhaust fumescan befatalwhen inhaled,never operate amachine withoutproper

ventilation.

9. Fuel is highly flammable, handle with care.

10. Keepengine clean.Allowtheengine to coolbeforestoring and alwaysremove the ignition key.

11. Disengagealldrivesand setpark brake beforestarting the engine.

12. Neveruse your hands tosearch for oil leaks.Hydraulicfluid under pressure canpenetrate the skin and

cause serious injury.

13. Thismachine demands yourattention.Toprevent loss ofcontrol or tipping ofthe vehicle:

A. Use extra caution in backing up the vehicle. Ensure area is clear.

B. Do not stop or start suddenly on any slope.

C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.

D. Stay alert for holes in the terrain and other hidden hazards.

14. Beforeleaving operator’sposition:

A. Disengageall drives.

B. Set park brake.

C. Shut engineoffand remove theignition key.

D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body

awayfrom movingparts.

15. Keep hands, feet andclothing away frommovingparts. Wait forall movement to stopbefore you clean,

adjustor service themachine.

16. Keepthe area ofoperation clear ofallbystanders.

17. Nevercarry passengers.

18. Stop enginebefore making repairs/adjustmentsor checking/addingoil to thecrankcase.

19. Use parts and materials supplied by Smithco only. Do not modify any function or part.

20. Use caution when booms are down as they extend out beyond the center line of the machine.

21. The tank is a confined space, take precaution.

These machines are intended for professional maintenance on golf courses, sports turf, and any other

area maintained turf and related trails, paths and lots. No guarantee as to the suitability for any task is

expressed or implied.

Introduction

SAFESPRAYINGPRACTICES

Personsengaged in thehandling,preparation or applicationof chemicals mustfollowaccepted practices to

insurethe safety ofthemselves and others,

1. WEAR protectiveclothing including: gloves,hat, respirator,eye protection andskin coveringsuitable for

protectionfrom chemicals beingused.

2. BATHEthoroughly afterany exposure tochemicals, giving particularattention toeyes,nose, ears and

mouth.

3. CLEAN equipmentand materials inaccordance with employer,municipaland stateregulations. Useonly

approvedareasand drains.

4. DISPOSE ofchemicals and rinsesolutions by approvedandlegal means.

5. PROVIDE methodsand materials foroperatorsto wash eyesand hands immediatelyduring the spraying

process.

6. PROVIDE methodsand materials forcontrol,safe dilution andneutralization of chemicalspills during

preparation,spraying, transportingand cleanup.

7. Always check and follow the directions and safety warnings of the chemicals to be used.

8. Securethe discharge lines beforestartingthe pump.Anunsecured discharge line may whip.

9. Periodically inspect the pump and the system components.

10. Check hoses for weak or worn condition before each use. Make certain that all connections are tight and

secure.

11. Do not operate unit with leaks, frayed, kinked hoses or tubing. Repair or replace immediately.

12. Use only pipe, hoseand fittings ratedfor maximum pressureorpressure at whichpressure relief valveis

set at. When replacing pipe, hose or fittings, use new product.

13. Do not operate a gasoline engine in an enclosed area. Be sure the area is well ventilated.

14. Do not use thesepumps for pumpingwater or other liquidsfor human oranimal consumption.

15. Do not pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.

Do not use in explosive atmospheres. The pump should be used only with liquids

compatible with the pump component materials.

16. Besure all exposedmoving parts areguarded and thatall coupling devicesare securely attachedbefore

applyingpower.

17. Before servicing, disconnect all power, make sure all pressure in the system is relieved, drain all liquids

from the system and flush.

18. Protectpump from freezingconditions by drainingliquid andpumpingrust inhibitingantifreezesolution

through the system, coating the pump interior.

19. TRANSPORT - Machine must be stopped to raise or lower booms. Because of cam sytem, if booms are

raisedin transit theycan fall forwardor backward whencomingto astopor while travelingon uneven

terrain.

Introduction

SPECIFICATIONS

WEIGHTSANDDIMENSIONS

Length 112" (285 cm)

Width 70"(178 cm)

Width With Boom Open 180"(457 cm)

Height 48"(122 cm)

Wheel Base 53" (135 cm)

Weight Empty 1200lbs (544 kg)

Weight Full 2200 lbs(998 kg)

SOUNDLEVEL(DB)

At earlevel 88 dB

At 3 ft (0.914 m) 84 dB

At 30 ft (9.14 m) 72 dB

ENGINE

Make Kohler

Model# CommandCH25S

Type /Spec# PA68673

Horsepower 25 hp (18 kW)

Fuel Unleaded87 OctaneGasoline Minimum

CoolingSystem Air Cooled

LubricationSystem Full Pressure

Alternator 25 amp

WHEELS&TIRE Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20 psi (1.4 bar)

Rear: Two 24 x 12.00 x 12 NHS Multi-Trac; 20 psi (1.4 bar)

SPEED

Forward Speed 0-8 m.p.h. (0-12.8kph)

Reverse Speed 0-3m.p.h. (0-4.8kph)

BATTERY Automotivetype24F -12volt

BCIGroup Size 24

ColdCrankingAmps 575minimum

GroundTerminalPolarity Negative(-)

MaximumLength 10.25" (26 cm)

Maximum Width 6.88" (17 cm)

MaximumHeight 10" (25 cm)

FLUIDCAPACITY

CrankcaseOil See EngineManual

Fuel 6 gallon(22.7 liters)

HydraulicFluid 5 gallon(19liters)

Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil

OPTIONALEQUIPMENT

10-417 ChemicalCleanload Safe FillSystem 1002 203 Spray System

10-419 Fresh Water Tank 1008 440 Spray System

10-103 Electric Actuator Lift Kit 1010 3-Way Manual System

10-160 15' Stainless Steel Boom - manual 10-378 FoamMarker

10-301 15'TerrainFollowingBoom 15-622 WeatherCanopy

10-365 WaterMeter KIt (gallons) 10-370 Water Meter Kit (liters)

10-377 Hose Reel Mounting Kit 33-541 Triple Nozzle Kit for 15ft/5m 9 nozzle Boom

16-129 ManualRewind HoseReel, 200-foot/61-metercapacity

16-906 ElectricRewind HoseReel, 200-foot/61-meter capacity

Introduction

SETUP

TheSprayStar 1000arrives fromSmithco setupand readyfor service.Dependingon freightconditions the

battery may have to be installed.

The spray system is normally shipped attached to the 1000 Prime Mover. If a spray system is to be fitted to a

Prime Mover by a dealer or end user, assemble and attach the components in accordance with the parts draw-

ingsin the SprayStar1000 Parts/Service Manual.

1. Check the tire pressure. The front and rear tires are 20 psi

(1.4bar).

2. Battery is located under the seat. This is a negative

groundingsystem.

Connecting battery cables to the wrong post could

result in personal injury and/or damage to the

electrical system. Make sure battery and cables

do not interfere or rub on any moving part. Con-

nect red positive (+) cable (A) to battery first.

When disconnecting remove black negative (-)

cable (B) first.

3. Check hydraulic fluid level in tank located on the left side of

the seat. Remove cap and add SAE 10W-40API Service SJ or higher motor oil if necessary. Fluid level

shouldbeabout 2-21/2" (5-6.4 cm)fromthe top of thetank when cold. DO NOTOVERFILL.

4. Fill fuel tank, located on the right side, with Unleaded 87 Octane gasoline (minimum).

Fuel is flammable, caution must be used when storing or handling it. Do not fill fuel tank

while engine is running or an enclosed area, fumes are explosive and dangerous to inhale.

DO NOT SMOKE while filling the fuel tank. DO NOT OVERFILL.

5. Machineshould be greasedbefore starting,refer to SprayStar 1000 Parts/ServiceManual for location.

6. Attach the Spray Boom and any other Optional Equipment to the Prime Mover, in accordance with

instructions in the Spray Star 1000 Parts/Service Manual. The nozzles must be the correct distance above

theturfas described in Turf Spraying Guide.The spray boom mustoperate properly and the outersec-

tions must break away safely if an object is struck by them, they must then return to normal operation

position.

7. Be sure to double check boom heights, nozzle spacing and displacement before spraying.

8. Machine is shipped with windshield washer fluid in Spray System to prevent freezing. Flush system

completely with clear water. Fill tank with water and retighten the four bolts used to hold the tank in place.

9. Readoperating instructionsbefore starting.

Never allow pump to run dry! The valve on the suction side of the pump (between the pump

and tank) must be fully open whenever the pump is operated.

Introduction

CONTROLS$INSTRUCMENTS

A. HourMeter - Thehour meter indicateshoursof machine operation.It operates onlywhen the ignition

switch is on.

B. Speedometer -The Speedometerindicates ground speedof the vehiclein milesperhour andkilometers

perhour.

C. Oil Light - The oil light should come on when the ignition is on without the engine running and go out when

the engine is running. The oil light will light when the oil pressure is low. If oil light should come on, shut

engineoff immediately andfind the cause.

D. Ignition Switch -The ignition switch has three positions: Off - Run - Start.

E. Tilt Steering -Hold lever downand adjuststeering wheel todesired position andrelease lever.

F. Buzzer -The buzzer sounds if the pump is running dry.

G. Lights - This rocker switch turns lights on by pushing on the top and off by pushing on the bottom.

H. Spray Pump - This rocker switch turns the spray pump on by pushing on the top and off by pushing on the

bottom.

I. Left Boom Switch - This rocker switch lifts and lowers the left

boom.

J. Right Boom Switch - This rocker switch lifts and lowers the right

boom.

K. Choke - The choke is used in starting the engine. Pull choke out

to close choke plate when starting a cold engine. Push in when

engine starts.Awarm engine may not require "choking" to start.

L. Hand Throttle - Thehand throttle isused to regulateengine

speed.

M. Park Brake - The park brake is only a parking brake. Pull back to

release, push forward to apply. Some adjustment can be made by

turning the knob clockwise to tighten and counter clockwise to

loosen.

This manual suits for next models

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