SMC Networks SV Series User manual

5 Port Solenoid Valve

Series SV

CAT.ES11-81 A

Features 1

Tie-rod base manifold

(for SV1000/2000/3000/4000)

Conventional tie-rod base type manifolds are also available.

The use of 34 pin connectors allows up to 16 stations with double solenoids.

Series SV1000/2000/3000/4000Series SV1000/2000/3000/4000

New Concept

Connector Type Manifold

Series SV1000/2000/3000/4000

New Concept

Pull the valve up at the front.

Lever

DIN rail holding screw

Connector type

Manifold block Solenoid Connector

(D-sub connector, etc.)

Substrate for single

Station 3 Substrate for double

Station 2 Substrate for double

Station 1

Common (+, –)

Station 1 - A side

Station 1 - B side

Station 2 - A side

Station 2 - B side

Station 3 - A side

The use of multi-pin connectors to replace wiring

inside manifold blocks provides flexibility when

adding stations or changing manifold configuration.

The SV series employs a multi-connector instead of the conventional lead wires for internal

manifold wiring. By connecting each block with a connector, changes to manifold stations are

greatly simplified.

Model A side B side JIS symbol

SV A00

SV B00

SV C00

N.C.

valve N.C.

valve

N.O.

valve N.O.

valve

N.C.

valve N.O.

valve SOL.bSOL.a

4(A) 2(B)

5(EA)

1(P)

3(EB)

SOL.bSOL.a

4(A) 2(B)

5(EA)

1(P)

3(EB)

4(A) 2(B)

5(EA)

1(P)

3(EB)

SOL.bSOL.a

A side manual override: Orange A side passage symbol: Orange

B side passage symbol: Green

B side manual override: Green

A side coil

B side coil

A side spool valve B side spool valve

5(EA) port

4(A) port

1(P) port 2(B) port

3(EB) port

Cassette base type manifold

(for SV1000/2000)

Cassette base type manifolds offer the ultimate in flexibility.

Manifold sections can be added using a simple release mechanism.

4 position dual 3 port

valves available for series

SV1000/2000

•

Two 3 port valves built into a single valve body.

•

A and B ports can be individually controlled.

•

Three combinations are available: [N.C./N.C.],

[N.O./N.O.] and [N.C./N.O.].

•

Mixed mounting with 5 port valves is also possible.

•

Labels are attached to indicate A and B side functions,

using the same color as the manual override.

∗ External pilot specification is not available for 4 position

dual 3 port valves.

Loosen the DIN rail holding screws at both

ends, and separate the manifold to the right

and left.

Connector wiring diagram

For both serial and parallel wiring, additional

manifold blocks are sequentially assigned pins

on the connector.

This makes it completely unnecessary to

disassemble the connector unit.

Pull the

lever

forward with

a screw

driver, etc.

A relay output module is

available for control of devices

up to 110VAC, 3A.

Series SV

Features 2

Power consumption: 0.6W

(Current: 25mA, 24VDC)

Series SV

Increased moisture and dust

resistance

•Manifolds conform to IP65∗and IP67∗for

protection from dust and moisture.

(Based on IEC529∗.)

(Refer to the catalog contents for details, as some types of

connectors do not meet these standards.)

Series EX500 gateway features:

•IP65 protection

•128 I/O (64 inputs, 64 outputs)

•Controls up to 4 branches with 32 I/O

per branch

•A single cable from the gateway

provides both signal and power for each

branch, eliminating the need for

separate power connections for each

manifold.

NEW

Serial options:

Accommodates gateway type serial wiring

Service life of

50 million cycles or more

(Based on SMC life

test conditions)

•IP65 protection

•64 I/O (32 inputs, 32 outputs)

•Double solenoid allows up to 16 stations

(up to 32 solenoids).

Product is CE compliant

Series EX250 features:

Serial wiring with I/O unit Series EX250

Air Cylinder Drive Systems

Total Stroke Time and Speed at the End

Air Cylinder Drive Systems

Total Stroke Time and Speed at the End

Series SV1000 Applicable bore size: ø20, ø25, ø32, ø40

Features 3

Solenoid

valve

SV100 ANA1

-C08 T0604

AS2201F

-01-06

AS2200-01

Silencer

Applicable related components Total stroke time s

Stroke mm

Tubing Speed

controller

Solenoid

valve Silencer

Applicable related components

For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems.

Tubing Speed

controller

200

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Speed at the end mm/s

200 300 400 500 600 700 800 900 1000 1100 1200

150

100

Stroke mm

200

150

100

Stroke mm

200

150

100

Stroke mm

200

150

100

AS2201F

-01-06

AS2200-01

AS2201F

-01-06

AS2200-01

AS2201F

-02-06

AS2200-02

CM2 ø20

CM2 ø25

CM2 ø32

CM2 ø40

10% 30%

70%

50% 70%

10%

30%

50%

Reading the graphs

Common conditions

Supply pressure

Piping length

Cylinder direction

Speed controller

Load ratio

0.5MPa

SV1000: 1m, SV2000/3000: 2m, SV4000: 3m

Vertical upward

Meter-out, Directly connected to cylinder, Needle fully open

{(Load weight)/(Theoretical output)} x 100%

These graphs show the total stroke time and speed

at the end when a cylinder drive system is composed

of the ideal components. The graphs above indicate

the total stroke time and speed at the end with

respect to various load ratios and strokes for each

cylinder bore size.

Series SV2000 Applicable bore size: ø32, ø40, ø50, ø63

Features 4

Solenoid

valve

SV200 ANA1

-C10 T0806

AS2201F

-01-08

AS2200-01

Silencer

Applicable related components Total stroke time s

Stroke mm

Tubing Speed

controller

Solenoid

valve Silencer

Applicable related components

For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems.

Tubing Speed

controller

400

0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0

Speed at the end mm/s

200 300 400 500 600 700 800 900 1000 1100 1200

300

200

100

Stroke mm

400

300

200

100

Stroke mm

400

300

200

100

Stroke mm

400

300

200

100

AS2201F

-02-08

AS2200-02

AS3201F

-02-08

AS3000-02

AS4000-03

MB ø32 10% 30% 50%

70% 50% 30% 10%

70%

MB ø63

MB ø50

MB ø40

Time s

Total stroke time t

SOL: ON (OFF)

Speed

d%d%

øq

Stroke

Speed at the end

Stroke mm

Stroke L

Speed at the end u

Example

Go to the chart for the bore size cylinder you are

using (ø). To find the stroke time (t), follow arrow

qfrom your stroke length ("L") to the solid line

representing the load ratio (d%) for the

application then up to the stroke time (t). To find

the ending cylinder speed (u), follow arrow w

from your stroke length ("L") to the dotted line

representing the load ratio (d%) then down to

the ending cylinder speed (u).

Air Cylinder Drive Systems

Total Stroke Time and Speed at the End

Air Cylinder Drive Systems

Total Stroke Time and Speed at the End

Series SV3000 Applicable bore size: ø50, ø63, ø80, ø100

Features 5

Solenoid

valve

SV300 ANA1

-C12 T1075

AS2201F

-02-10

Silencer

Applicable related components Total stroke time s

Stroke mm

Tubing Speed

controller

Solenoid

valve Silencer

Applicable related components

Reading the graphs

For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems.

Common conditions

Supply pressure

Piping length

Cylinder direction

Speed controller

Load ratio

0.5MPa

SV1000: 1m, SV2000/3000: 2m, SV4000: 3m

Vertical upward

Meter-out, Directly connected to cylinder, Needle fully open

{(Load weight)/(Theoretical output)} x 100%

Tubing Speed

controller

400

0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0

Speed at the end mm/s

200 300 400 500 600 700 800 900 1000 1100 1200

300

200

100

Stroke mm

400

300

200

100

Stroke mm

400

300

200

100

Stroke mm

400

300

200

100

AS3201F

-03-10

AS4000-03

AS4000-04

10% 30%

70%

50%

70%

50% 30% 10%

MB ø50

MB ø100

MB ø80

MB ø63

These graphs show the total stroke time and speed

at the end when a cylinder drive system is composed

of the ideal components. The graphs above indicate

the total stroke time and speed at the end with

respect to various load ratios and strokes for each

cylinder bore size.

Series SV4000 Applicable bore size: ø63, ø80, ø100, ø125

Features 6

Solenoid

valve

SV400 AN300

-KM12 T1209

AS3201F

-02-12

Silencer

Applicable related components Total stroke time s

Stroke mm

Tubing Speed

controller

Solenoid

valve Silencer

Applicable related components

For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems.

Tubing Speed

controller

800

0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0

Speed at the end mm/s

200 300 400 500 600 700 800 900 1000 1100 1200

600

400

200

Stroke mm

800

600

400

200

Stroke mm

800

600

400

200

Stroke mm

800

600

400

200

AS5000-02

AS420-02

AS5000-02

AS420-02

AS5000-02

AS420-02

10% 30% 50%

70% 50%

30%

10%

70%

Time s

Total stroke time t

SOL: ON (OFF)

Speed

d%d%

øq

Stroke

Speed at the end

Stroke mm

Stroke L

Speed at the end u

MB ø63

CS1 ø125

MB ø100

MB ø80

Example

Go to the chart for the bore size cylinder you are

using (ø). To find the stroke time (t), follow arrow

qfrom your stroke length ("L") to the solid line

representing the load ratio (d%) for the

application then up to the stroke time (t). To find

the ending cylinder speed (u), follow arrow w

from your stroke length ("L") to the dotted line

representing the load ratio (d%) then down to

the ending cylinder speed (u).

Serial Wiring

Parallel Wiring

P. 5

Table of Contents

Series SV Manifold Variations

Manifold

Specification Sheets

Valve Manifold

Specifications

Flat Ribbon Cable

Valve Manifold

Common

Specifications

Single Valve

Sub-plate

D-sub

Connector

EX250 EX120 Circular

Connector

EX500

Decentralized Serial Wiring

IP67 protection Applicable series –––––––––––––––––––––––––––––––––––

Applicable series

Cassette base manifold

SV1000/SV2000

Tie-rod base manifold

SV1000/SV2000/SV3000/SV4000

•Number of outputs: 16

•EX500 gateway communication specifications

Remote I/O, DeviceNet, Profibus

Manifold specifications

Circular Connector

IP67 protection

D-sub Connector

Flat Ribbon Cable

Serial Wiring with Input/Output Unit

IP67 protection Tie-rod base manifold

SV1000/SV2000/SV3000

•Number of inputs/outputs: 32 each

Serial Wiring for Dedicated Output

P. 2

Valve Manifold Common Specifications

P. 43

Applicable series –––––––––––––––––––––––––––––––––––

Cassette base manifold

SV1000/SV2000

Tie-rod base manifold

SV1000/SV2000/SV3000/SV4000

•Number of connectors: 26 pins P. 53

Cassette base manifold

SV1000/SV2000

Tie-rod base manifold

SV1000/SV2000/SV3000/SV4000

•Number of connectors: 25 pins

•MIL-C-24308

Conforms to JIS-X-5101

P. 31

Applicable series –––––––––––––––––––––––––––––––––––

Cassette base manifold

SV1000/SV2000

Tie-rod base manifold

SV1000/SV2000/SV3000/SV4000

•Number of outputs: 16

P. 63

Cassette base manifold

SV1000/SV2000

Tie-rod base manifold

SV1000/SV2000/SV3000/SV4000

•Number of connectors: 26, 20, 10 pins

•With strain relief

Conforms to MIL-C-83503

Single Valve/Sub-plate

IP67 protection

P. 86

Valve Manifold Specifications

P. 74

Manifold Specification Sheets

P. 95

Applicable series SV1000/SV2000/SV3000/SV4000

•With waterproof M12 connector

Manifold exploded view

Manifold options

P. 23

Applicable series –––––––––––––––––––––––––––––––––––

Valve Manifold

Common Specifications

Series SV

Applicable series

Manifold type

1 (P: SUP)/3, 5 (E: EXH) type

Valve stations (maximum)

Max. number of solenoids

Port size

SV1000

18 stations

18 points

C8, N9

C3, C4, C6

N1, N3, N7

SV2000

20 stations

26 points

C10, N11

C4, C6, C8

N3, N7, N9

Stacking type cassette base manifold

Common SUP, EXH

1(P)/3, 5 (E) port

4(A)/2(B) port

Note) Value is for manifold base with 5 stations and individually operated 2 position type.

•Manifold stations can be easily changed by lever operation.

SV1000

C8, N9

C3, C4, C6

N1, N3, N7

SV2000

C10, N11

C4, C6, C8

N3, N7, N9

SV3000

C12, N11

C6, C8, C10

N7, N9, N11

SV4000

C12, N11, 03

C8, C10, C12

N9, N11, 02, 03

Tie-rod base manifold

Common SUP, EXH

20 stations

32 points

•A 34 pin connector allows up to 16 stations with double solenoids.

Cassette base

Tie-rod base

Specification

Port size

1, 5, 3

(P/EA/EB)

C10

C[dm3/(s⋅bar)]

0.89

2.3

1→4, 2 (P→A, B) 4, 2→5, 3 (A, B→EA, EB)

Flow Characteristics Flow characteristics

0.22

0.28

0.22

0.50

C[dm3/(s⋅bar)]

0.98

2.7

0.21

0.18

0.23

0.56

4, 2

(A/B)

Model

SS5V1-16

SS5V2-16

Applicable series

Manifold type

1(P: SUP)/3, 5(E: EXH) type

Valve stations (maximum)

Max. number of solenoids

Port size 1(P)/3, 5(E) port

4(A)/2(B) port

Specification

Note) Value is for manifold base with 5 stations and individually operated 2 position type.

Port size

1, 5, 3

(P, EA, EB)

C10

C12

C[dm3/(s⋅bar)]

0.96

2.1

4.2

6.2

1→4, 2(P→A, B) 4, 2→5, 3(A, B→EA, EB)

Flow Characteristics Flow characteristics

0.26

0.20

0.22

0.19

0.24

0.46

0.91

1.3

C[dm3/(s⋅bar)]

1.1

2.4

4.3

7.0

0.35

0.18

0.21

0.18

0.28

0.48

0.93

1.6

4, 2

(A, B)

C10

C12

Model

SS5V1-10

SS5V2-10

SS5V3-10

SS5V4-10

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