SMC Networks CP96 Series User manual

ISO Cylinders

ø32, ø40, ø50, ø63, ø80, ø100, ø125

• CNOMO and circular grooves are set on all four sides.

• Switch can slide in.

Profile Design ISO Cylinder

Series CP96

Series CP96/C96

CAT.ES20-204A

Series C96

Series

Series CP96

Standard

Series

Variations

Action

Double

acting

Action

Double

acting

Single

rod

Single

rod

Double

rod

Non-

lube

Non-

lube

Non-

lube

Non-

lube

Series C96

Standard

Type

Standard variations

Built-in

magnet

Built-in

magnet

Heat resistant

Option

Heat resistant

Basic

Stainless

steel rod

Stainless

steel rod

Bore (mm)

32, 40, 50, 63

80, 100, 125

32, 40, 50, 63

80, 100, 125

Bore (mm)

Double

rod

CP96-C96-A.qxd 08.2.25 2:50 PM Page 1

CP96-C96-A.qxd 08.2.25 2:50 PM Page 2

Profile Design ISO Cylinder

Series CP96

ø32, ø40, ø50, ø63, ø80, ø100, ø125

Profile design with enclosed tie-rods

Variations

Series Action

Double

acting

Type

Single

rod

Double

rod

Non-

lube

Non-

lube

Basic Standard variations

Built-in

magnet

Option

Heat

resistant

Stainless

steel rod

Bore (mm)

32, 40, 50, 63

80, 100, 125

Standard

Series

CP96

CP96-C96-A.qxd 08.2.25 2:50 PM Page 3

Series CP96

Profile Design ISO Cylinder

Piston rod lurching has been eliminated at the end of stroke

positions by means of a floating seal mechanism.

High accuracy covers and tie rod nuts simplify the mounting

process and also extend cylinder life.

Deflection of the piston rod has been reduced by

increasing the precision of the bushing and piston rod, and

reducing the tolerances.

Improved end of stroke

cushion capacity

Piston rod deflection reduced

Air cylinder

Compact and light design

Improved mounting accuracy

CP96-C96-A.qxd 08.2.25 2:50 PM Page 4

32,

40,

50,

63,

80,

100,

125

• CNOMO and circular grooves are set

on all four sides.

• Switch can slide in.

Port aperture

Easy end of stroke cushion

valve adjustment

Since adjustment of the cushion valve is performed

with a hexagon wrench key, even fine control can be

easily accomplished. Furthermore, the cushion valve

has been recessed so that it does not protrude from

the cover.

CP96-C96-A.qxd 08.2.25 2:50 PM Page 5

How to Order

ISO Cylinder: Standard

Double Acting with End of Stroke Cushioning

Series CP96

ø32, ø40, ø50, ø63, ø80, ø100, ø125

Mounting

Basic/Without bracket

Axial foot

Head end flange

Rod end flange

Single rear clevis

Double rear clevis

CP96SD

Built-in magnet

B32 100

Number of

auto switches

Auto switch

Nil Without auto switch

M9BW

CP96S B32 100

Nil

2 pcs.

1 pc.

3 pcs.

“n” pcs.

∗For applicable auto switch

model, refer to the below

table.

With auto switch

Without auto switch

Stroke (mm)

(Refer to “Standard

Stroke” on page 6.)

Applicable Auto Switches/Tie-rod Mounting

∗Lead wire length symbols: 0.5 m········· Nil (Example) M9NW

1 m········· M (Example) M9NWM

3 m········· L (Example) M9NWL

5 m········· Z (Example) M9NWZ

∗Solid state switches marked with “쑗” are produced upon receipt of order.

∗Since there are other applicable auto switches than listed, refer to SMC “Best Pneumatics 2004” Vol.7/8/9/10 catalog.

∗For details about auto switches with pre-wired connector, refer to SMC “Best Pneumatics 2004” Vol.6 catalog.

∗D-A9쏔, M9쏔, M9쏔W, M9쏔AL are shipped together, (but not assembled).

(Switch mounting bracket is only assembled at the time of shipment.)

∗∗ D-M9BM, M9NM, M9PM type (product of 1 m in length of the lead wire) are applicable from the shipment in May, 2008.

Note) D-Y59A, Y69A, Y7P, Y7쏔W, Z7쏔, Z80 type cannot be mounted on the CP96 series.

Moreover, D-M9쏔쏔 and A9쏔type cannot be mounted on square groove of the CP96 series.

Type Special function

Grommet

Yes

None

3-wire (NPN)

3-wire (PNP)

2-wire

3-wire (NPN)

3-wire (PNP)

2-wire

3-wire (NPN)

3-wire (PNP)

2-wire

3-wire

(Equiv. to NPN)

24 V

—

5 V, 12 V

12 V

5 V, 12 V

5 V

12 V

—

100 V

100 V or less

M9N

M9P

M9B

M9NW

M9PW

M9BW

M9NA

M9PA

M9BA

A96

A93

A90

—

Relay,

PLC

—

Relay,

PLC

Electrical

entry

Indicator

light

Wiring

(Output) Pre-wired

connector Applicable

load

Load voltage Auto switch

model

Lead wire length (m)

쎲

쑗

0.5

(Nil)

쎲

(L)

쎲

쑗

(M)

쑗

쎲쎲

———

쎲

—

——

—

(Z)

Reed

switch Solid state switch

Bore size

100

125

32 mm

40 mm

50 mm

63 mm

80 mm

100 mm

125 mm

WSingle rod

Double rod

Rod

Nil

—

Diagnosis

indication

(2-color)

Water resistant

(2-color)

∗∗

CP96-C96-A.qxd 08.2.25 2:50 PM Page 6

Accessories

Series CP96

ISO Cylinder: Standard

Double Acting w/ End of Stroke Cushioning

Cylinder Mounting Accessories

Piston Rod Mounting Accessories

Bore

size

(mm)

100

125

Bore

size

(mm)

100

125

Bore

size

(mm)

100

125

F5032

F5040

F5050

F5063

F5080

F5100

F5125

Page 10 for dimensions.

D5032

D5040

D5050

D5063

D5080

D5100

D5125

Page 10 and 11 for dimensions.

Plain With ball joint

C5032

C5040

C5050

C5063

C5080

C5100

C5125

CS5032

CS5040

CS5050

CS6063

CS5080

CS5100

CS5125

Page 10 and 11 for dimensions.

L5032

L5040

L5050

L5063

L5080

L5100

L5125

Page 10 for dimensions.

E5032

E5040

E5050

E5063

E5080

E5100

E5125

Page 11 for dimensions.

DS5032

DS5040

DS5050

DS5063

DS5080

DS5100

DS5125

Page 12 for dimensions.

ES5032

ES5040

ES5050

ES5063

ES5080

ES5100

ES5125

Page 12 for dimensions.

GKM10-20

GKM12-24

GKM16-32

GKM20-40

GKM30-54

Page 13 for dimensions.

KJ10D

KJ12D

KJ16D

KJ20D

KJ27D

Page 13 for dimensions.

JA30-10-125

JA40-12-125

JA50-16-150

JAH50-20-150

JA125-27-200

Page 13 for dimensions.

FDC

LDS ES E

GKM KJ JA

Rod/Head end flange

Supplied with 4 screws.

Female head end clevis

(Corresponds to E accessory)

Supplied with bolt, safety device and 4 screws.

Male head end clevis

Supplied with 4 screws.

Foot

Supplied with 2 pieces.

Female head end clevis

(for ES accessory)

Angled head end clevis

with ball joint Angled head end clevis

Rod clevis

(ISO 8140) Piston rod ball joint

(ISO 8139) Floating joint

Supplied with bolt and safety device.

CP96-C96-A.qxd 08.2.25 2:50 PM Page 7

Series CP96

Specifications

Action

Fluid

Proof pressure

Max. operating pressure

Min. operating pressure

Ambient and fluid

temperature

Lubrication

Operating piston speed

Allowable stroke tolerance

Cushion

Port size

Mounting

Bore size (mm)

Double acting

Air

1.5 MPa

1.0 MPa

0.05 MPa

Without auto switch:–20 to 70°C

With auto switch:–10 to 60°C

Not required (Non-lube)

Both ends (Air cushion)

Basic, Axial foot, Rod end flange,

Head end flange, Single clevis, Double clevis,

Center trunnion

50 to 1000 mm/s 50 to 700 mm/s

32 40 63 100 125

Standard Stroke

100

125

Bore size

(mm)

25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500

25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600

25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600, 700, 800

Standard stroke

(mm)

—

50 80

G 1/8 G 1/4 G 1/4 G 3/8 G 3/8 G 1/2 G 1/2

Max.

stroke

2000

Intermediate strokes are available.

∗Please consult with SMC for longer strokes.

Minimum Stroke for

Auto Switch Mounting

∗

Refer to page 14 for “Minimum Stroke for

Auto Switch Mounting”.

Up to 250 st: , 251 to 1000 st: , 1001 to 1500 st: , 1501 to 2000 st:

+1.0

0+1.4

0+1.8

0+2.2

Accessories

∗Please do not use a piston rod ball joint (or floating joint) together with a head end clevis with a ball

joint (or angled head end clevis with a ball joint).

Rod end nut

Clevis pin

Piston rod ball joint

Rod clevis

Rod boot

Mounting

Standard

Option

쎲

—

쎲

—

쎲

—

쎲

—

쎲

—

쎲

—

쎲

Basic Foot Rod end

flange Head end

flange Center

trunnion

Single

clevis

쎲

Double

clevis

CP96-C96-A.qxd 08.2.25 2:50 PM Page 8

Series CP96

ISO Cylinder: Standard

Double Acting w/ End of Stroke Cushioning

Theoretical Output

Bore

size

(mm)

100

125

804

691

1257

1056

1963

1649

3117

2803

5027

4536

7854

7363

12272

11468

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Rod

diameter

(mm) OUT

OUT

Operating

direction

Piston

area

(mm2)

Operating pressure (MPa)

(N)

OUT IN

Note) Theoretical out put (N) = Pressure (MPa) x Piston area (mm2)

Mass Bore size (mm)

Basic mass

Additional mass

per each 50 mm

stroke

Basic

Foot

Flange

Single clevis

Double clevis

Trunnion

All mounting brackets

Single rod clevis

Double rod clevis

0.55

0.16

0.20

0.16

0.20

0.71

0.14

0.07

0.09

Accessory

0.84

0.20

0.23

0.32

1.10

0.18

0.11

0.15

1.36

0.38

0.47

0.37

0.45

1.73

0.30

1.77

0.46

0.58

0.60

0.71

2.48

0.32

2.84

0.89

1.30

1.07

1.28

4.25

0.49

0.22

0.34 0.40

0.69

100

3.77

1.09

1.81

1.73

2.11

5.95

0.54

125

6.82

2.60

4.10

4.15

4.25

2.98

0.84

1.20

1.84

(kg)

Calculation: (Example) CP96SD40-100

• Basic mass ··········· 0.84 (kg) (Basic, ø40)

• Additional mass ···· 0.18 (kg/50 st)

• Cylinder stroke ······ 100 (st)

0.84 + 0.18 x 100 ÷50 + 0.32 = 1.52 kg

Allowable Kinetic Energy

Example: Load limit at rod end when air cylinder

ø63 is actuated with max. actuating

speed 500 mm/s. See the intersection

of lateral axis 500 mm/s and ø63 line,

and extend the intersection to left.

Thus, the allowable load is 80 kg.

161

138

251

211

393

330

623

561

1005

907

1571

1473

2454

2294

241

207

377

317

589

495

935

841

1508

1361

2356

2209

3682

3440

322

276

503

422

785

660

1247

1121

2011

1814

3142

2945

4909

4587

402

346

629

528

982

825

1559

1402

2514

2268

3927

3682

6136

5734

482

415

754

634

1178

989

1870

1682

3016

2722

4712

4418

7363

6881

563

484

880

739

1374

1154

2182

1962

3519

3175

5498

5154

8590

8027

643

553

1006

845

1570

1319

2494

2242

4022

3629

6283

5890

9817

9174

724

622

1131

950

1767

1484

2805

2523

4524

4082

7068

6627

11045

10321

804

691

1257

1056

1963

1649

3117

2803

5027

4536

7854

7363

12272

11468

• Mounting ·········· 0.32 (kg) (Double clevis)

110100 1000 10000

10000

100

Max. acting speed (mm/sec)

Load mass (kg)

ø125

ø100

ø80

ø63

ø50

ø40

ø32

CP96-C96-A.qxd 08.2.25 2:50 PM Page 9

Construction

Series CP96

r!6 !1qyet

!7 !3w

!8!2!0 @0 @1@2 @3

ø125 ø80 to ø125

(No flat washer for ø125) ø80 to ø125

[First angle projection]

No. Description Material Note

Aluminum die-casted

Aluminum alloy

Carbon steel

Aluminum alloy

Brass

Carbon steel

Steel

Steel wire

Sintered metal

Steel for spring

Stainless steel

Steel for spring

Urethane rubber

Resin

NBR

ø80 and ø100

ø40 to ø125

ø125

Rod cover

Head cover

Cylinder tube

Piston rod

Piston

Cushion ring

Tie-rod

Tie-rod nut

Flat washer

Rod end nut

Cushion valve

Bushing

Snap ring

Rod seal holder

Snap ring

Cushion seal

Wearing

Piston seal

Rod seal

Cylinder tube gasket

Cushion valve seal

Piston gasket

Magnet

Component Parts Kit no.

100

Contents

Kits include items

!6 to @0.

CS95-32

CS95-40

CS95-50

CS95-63

CS95-80

CS96-100

125 CS96-125

Replacement Parts: Seal Kit

Bore size (mm)

∗Seal kits consist of items !6 to @0 contained in one kit, and can be

orderd using the number for each respective tube bore size.

CP96-C96-A.qxd 08.2.25 2:50 PM Page 10

Series CP96

ISO Cylinder: Standard

Double Acting w/ End of Stroke Cushioning

Dimensions: Without Mounting Bracket

CP96S(D)B Bore size - Stroke

Bore size

(mm)

100

øB

d11 øD EE PL RT L12 KK SW G BG L8

125

VD VA WA WB E R L2 L9

CP96S(D)B Bore size - Stroke W

[First angle projection]

G 1/8

G 1/4

G 3/8

G 1/2

15.5

16.5

M6 x 1

M8 x 1.25

M10 x 1.5

M12 x 1.75

6.5

M10 x 1.25

M12 x 1.25

M16 x 1.5

M20 x 1.5

M27 x 2

37.5

105

106

121

128

138

160

11.5

10.5

146

163

179

194

218

233

285

119

190

213

244

259

300

320

398

118

144

32.5

46.5

56.5

110

—

øB

øD

øB

øD

øB

øD

PL PL SW

A A

HGL8 + Stroke

L8 + Stroke

ZY + 2 x Stroke

WH + Stroke

H+ Stroke

ZZ + Stroke

VD L9

L12

2 x EE

8 x RT

VD L9

L2 VD

L12 L12

BG 8 x RT

Cushion

valve

Cushion

valve

CP96-C96-A.qxd 08.2.25 2:50 PM Page 11

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