SMC Networks ASR Series User manual

Air Saving Valve

reduction in

air consumption

reduction in

air consumption

Pressure valve

Flow valve

Series ASR

Series ASQ

Cuts air consumption by

operating the return stroke

at a reduced pressure.

0.1 0.15 0.2 0.25 0.3

Return stroke pressure (MPa)

Air consumption reduction ratio (%)

Working stroke pressure (MPa)

0.3

0.5

0.7

0.9

Working strokeWorking strokeWorking stroke

Return strokeReturn strokeReturn stroke

CAT.ES20-173 AA

Pressure Valve Flow Valve

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Features 1

Cuts air consumption by operatingCuts air consumption by operating

the return stroke at a reduced pressure.the return stroke at a reduced pressure.

Cuts air consumption by operating

the return stroke at a reduced pressure.

Conventional valve Air saving valve

Working and return strokes

operated at the same pressure

Return stroke operated

at a reduced pressure

Pressure

valve

Working stroke

Return stroke

Flow

valve

Working stroke

Return stroke

Regulator with check valve

Speed controller

Quick supply and exhaust valve

Speed controller

(Meter-in, Meter-out)

Pressure valve Flow valve

Series ASR Series ASQ

Return stroke

Working stroke

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Features 2

Pressure valve

ASR430F-02

ASR530F-02

ASR530F-03

ASR630F-03

ASR630F-04

Flow valve

ASQ430F-02

ASQ530F-02

ASQ530F-03

ASQ630F-03

ASQ630F-04

R1/4

R3/8

R1/2

Model

Variation

Applicable tubing O.D. (mm)

Port

size

Jerk prevention in

vertical operation of

the cylinder

Quick air charge at the

end of stroke for press

applications

Balancing pressure

Pressure valve

Speed controller

Flow valve

Speed controller

Fixed set pressure type

(Fixed at 0.2 MPa)

Pressure valve Flow valve Pressure valve Flow valve

Variable set pressure type

(Variable between

0.1 and 0.3 MPa)

Graduated knob

A knob cap is

attached to the

variable set

pressure type.

Body

One-touch fittings

Improved response time

Operation delay in a return stroke is reduced by the use of a quick supply and exhaust valve.

Smooth operation of working and return strokes possible.

Consistent speed control achieved by preventing jerky movement of working strokes.

Other applications

The set pressure can be either fixed or variable.

Easy piping

Delay in return

operation

1.4

0.0

0.2

0.4

0.6

0.8

1.0

1.2

40 50 63 80 100

Cylinder bore size (mm)

Delay time (sec)

0.1MPa0.1MPa

0.2MPa0.2MPa

0.3MPa0.3MPa

0.5MPa0.5MPa

0.1MPa0.1MPa

0.2MPa0.2MPa

0.3MPa0.3MPa

0.1 MPa

0.2 MPa

0.3 MPa

0.5 MPa

0.1 MPa

0.2 MPa

0.3 MPa

Cylinder operation by conventional 2 pressure control

Cylinder operation by air saving valve

Cylinder operation by speed controller

Quick supply and

exhaust valve

Flow valve

Working stroke

Return stroke

Pressure valve

Working stroke

0.5

Cylinder operating pressure (

MPa)

Cylinder speed: 200 mm/sec

Cylinder stroke: 200 mm

Air consumption

reduction ratio (%)

Return stroke

0.5

0.3

0.2

0.1

6 8 10 12

Return stroke pressure

The body and one-touch fitting allow

360°rotation. The sealant on the

male thread is standardized.

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Air Saving Valve

Pressure Valve Flow Valve

Series

ASR

Series

ASQ

Model Applicable tubing O.D. (mm)

Port size

Pressure valve

ASR430F-02

ASR530F-02

ASR530F-03

ASR630F-03

ASR630F-04

Flow valve

ASQ430F-02

ASQ530F-02

ASQ530F-03

ASQ630F-03

ASQ630F-04

R1/4

R3/8

R1/2

Proof pressure

Maximum operating pressure

Set pressure

range

Ambient and fluid temperature

Number of needle rotations

Applicable tubing material

1.5 MPa

1.0 MPa

0.1 to 0.3 MPa

0.2 MPa

–5 to 60°C (with no freezing)

10 rotations

Nylon, Soft nylon, Polyurethane

Models

Variable

Fixed (optional)

How to Order

ASR F20430F S02 06

6 mm

8 mm

10 mm

12 mm

R1/4

R3/8

R1/2

1/4 standard

3/8 standard

1/2 standard

ASR

ASQ

Pressure valve

Flow valve

3Universal

Nil

F20

Variable set pressure type

(0.1 to 0.3 MPa)

Fixed set pressure type

(0.2 MPa)

Model

Option

Applicable tubing O.D.

With sealant

Port size

Body size

Type

With One-touch fitting

Regulator with check valve and flow control

valve integrated into a single construction

Pilot valve and two-way flow control valve

integrated into a single construction

Pressure valve / Series ASR

Flow valve / Series ASQ

Specifications

6 8 10 12

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Effective Area

Pressure Valve / Series ASR

Type Free flow

mm2Controlled flow

mm2

ASR430F-02-06S(-F20)

ASR430F-02-08S(-F20)

ASR430F-02-10S(-F20)

ASR530F-02-06S(-F20)

ASR530F-02-08S(-F20)

ASR530F-02-10S(-F20)

ASR530F-02-12S(-F20)

ASR530F-03-06S(-F20)

ASR530F-03-08S(-F20)

ASR530F-03-10S(-F20)

ASR530F-03-12S(-F20)

ASR630F-03-10S(-F20)

ASR630F-03-12S(-F20)

ASR630F-04-10S(-F20)

ASR630F-04-12S(-F20)

5.4

5.9

7.3

8.9

9.2

9.5

7.3

8.9

9.2

9.5

15.3

16.0

15.3

16.0

5.9

6.7

8.1

11.8

13.3

13.7

8.1

11.8

13.3

13.7

17.8

19.1

17.8

19.1

Flow Valve / Series ASQ

ASQ430F-02-06S(-F20)

ASQ430F-02-08S(-F20)

ASQ430F-02-10S(-F20)

ASQ530F-02-06S(-F20)

ASQ530F-02-08S(-F20)

ASQ530F-02-10S(-F20)

ASQ530F-02-12S(-F20)

ASQ530F-03-06S(-F20)

ASQ530F-03-08S(-F20)

ASQ530F-03-10S(-F20)

ASQ530F-03-12S(-F20)

ASQ630F-03-10S(-F20)

ASQ630F-03-12S(-F20)

ASQ630F-04-10S(-F20)

ASQ630F-04-12S(-F20)

4.1

4.6

6.6

9.2

9.8

10.8

6.6

9.2

9.8

10.8

15.3

16.2

15.3

16.2

4.9

5.5

7.8

10.1

10.8

11.6

7.8

10.1

10.8

11.6

17.1

18.0

17.1

18.0

Air Saving Valve Series ASR /Series ASQ

Operating principle

Working stroke Return stroke

1. The cylinder starts smoothly because jerks are prevented by

meter-in control.

3. To prevent delay due to the pressure gap, air is rapidly exhausted to

decrease the pressure from Dto E, after which the piston moves at a

constant speed. If a speed controller is used instead of the flow valve,

exhausting air will take more time as illustrated by line D-F,resulting in

longer stop time of the cylinder and a consequent time loss.

4. The cylinder operates at a low pressure required for a return.

2. When the cylinder reaches the stroke end, the quick air charge by the

flow valve rapidly increases the rear side pressure (PH) from Ato B. If a

speed controller is used instead of the flow valve, charging air will take

more time as illustrated by line A-C, causing delay in the pressure rise.

Working stroke

Jerk

prevention

Return stroke

Quick exhaust

Quick supply

Low pressure

operation

Type Meter-out

mm2Meter-in

mm2

Cylinder

movement

Time

Pressure, Stroke

Cylinder movement by

speed control valve

Cylinder movement

by flow valve

Time

Pressure, Stroke

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Selection and Adjustment

Series

ASR

Pressure valve

Series

ASQ

Flow valve

Series

ASR

Pressure valve

Series

ASQ

Flow valve

High pressure side

Low pressure side

High pressure side

Low pressure side

Working stroke

Return stroke

Working stroke

Series ASR /Series ASQ

Install a flow valve on the working side which requires the cylinder output and a pressure valve on the return side. The product cannot be used in

cases where the same pressure is necessary for both working and return strokes.

In such cases use a speed controller.

Horizontal mounting

Low pressure side: Pressure valve

High pressure side: Flow valve

Vertical mounting

Low pressure side: Pressure valve

High pressure side: Flow valve

Low pressure side: Pressure valve

High pressure side: Dual speed controller

Refer to

Adjustment Procedure 1

for pressure and speed adjustment.

Refer to

Adjustment Procedure 1

for pressure and speed adjustment.

Refer to

Adjustment Procedure 2

for pressure and speed adjustment.

In case the load ratio is 50% or lower

at the set pressure of the flow valve:

Series

ASR

Pressure valve

Series

ASD

Dual speed controller

(Meter-in • Meter-out)

Working stroke

Return stroke

If the load ratio at the set pressure of the flow valve exceeds 50%,

install a dual speed controller (meter-in and meter out control) on the

high pressure side.

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1. The cylinder speed is adjusted with knobs C,Dand E. First

have all the knobs fully closed and then open them gradually for

adjustment. Turn the knob clockwise to close (decrease the

speed of the piston rod) and counterclockwise to open (increase

the speed of the piston rod).

2. Speed adjustment for the working stroke

The speed is adjusted with the pressure valve and the flow

valve.

Open knobs CandEgradually until the required speed is

achieved. Make sure that knobs Cand Eare opened by the

same number of rotations.

Note 1) If the piston rod jerks, close knob Euntil the smooth

operation is achieved.

3. Speed adjustment for return stroke

The speed is adjusted with the flow valve.

Open knob Dgradually until the required speed is achieved.

4. Be sure to tighten the lock nut after adjustment.

1. The cylinder speed is adjusted with knobs C,Fand G.First

have all the knobs fully closed and then open them gradually for

adjustment. Turn the knob clockwise to close (decrease the speed

of the pistoin rod) and counterclockwise to open (increase the

speed of the piston rod).

2. Speed adjustment for the working stroke

The speed is adjusted with the pressure valve and the dual speed

controller.

Open knobsCandGgraduallyuntil the requiredspeed is

achieved. Make sure that knobs Cand Gare opened by the same

number of rotations.

Note 1) If the piston rod jerks, close knob Guntil the smooth

operation is achieved.

3. Speed adjustment for return stroke

The speed is adjusted with the dual speed controller.

Open knob Fgradually until the required speed is achieved.

4. Be sure to tighten the lock nut after adjustment.

Adjustment Procedure 1

Pressure adjustment Speed control

Adjustment Procedure 2

1. The fixed set pressure type (-F20) does not require adjustment

because the pressure is fixed at 0.2 MPa for both the pressure

valve and the flow valve.

2. The set pressures of the variable set pressure type pressure valve

and flow valve are adjusted with knob Aand knob Brespectively.

Turn the knob clockwise to increase thepressure and

counterclockwise to decrease the pressure.

3. The graduations 1, 2 and 3 correspond to 0.1, 0.2 and 0.3 MPa

respectively. Align the bottom end of the knob with the graduated

line for adjustment.

4. Set the same pressure for the pressure valve and the flow valve

(0.2 MPa as the recommended value).

5. The inlet side should be supplied with a pressure which is higher

than the set pressure by 0.1 MPa or more.

6. Cap the valve after adjustment.

Knob Align the bottom end of the

knob with the graduated line.

The figure illustrates the case

in which the pressure is set at

0.2 MPa.

Pressure Valve / Series ASR Flow Valve / Series ASQ

Pressure Valve / Series ASR Dual Speed Controller / Series ASD

Pressure adjustment Speed control

1. The fixed set pressure type (-F20) does not require adjustment

because the pressure is fixed at 0.2 MPa.

2. The pressure at the low pressure side (return stroke side) is

adjusted by the pressure valve.

3. The set pressure is adjusted with knob A. Turn the knob clockwise

to increase the pressure and counterclockwise to decrease the

pressure.

4. The graduations 1, 2 and 3 correspond to 0.1, 0.2 and 0.3 MPa

respectively. Align the bottom end of the knob with the graduated

line for adjustment.

5. Keep the set pressure as low as possible in order to achieve good

air saving effect.

6. Cap the valve after adjustment.

Knob

Air Saving Valve Series ASR /Series ASQ

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Construction

Variable type Fixed type

No.

Description

Body A

Body B

Seat ring

Body B1

Body B2

Body C

Stopper

Valve

Piston

Adjustment screw

Knob

Cap

Adjustment spring

Material

PBT

Brass

Stainless steel

HNBR • Brass

Brass

Polypropylene

Steel wire

Note

Electroless nickel plated

Zinc chromated

Parts list

No.

Description

U seal

Body C

Adjustment plug

Needle

Knob

Lock nut Note 1)

U seal

Elbow body

Spacer Note 2)

Cassette

Seal

Drive body Note 3)

Material

HNBR

Brass

PBT

Steel

HNBR

PBT

Stainless steel • POM

NBR

Brass

Note

Electroless nickel plated

Note 1) Brass is used for the material ASR530F and ASR630F.

Note 2) Not used for ø6 and ø8.

Note 3) Not used for ø10 and ø12.

@1 @2 @5 @4 @3 @1 @2 @5 @4 @3

u o !3 u o !3

!8 u o !3 !8 u o !3

i y !0 !1 !2 !4 i !5 !6

!4 i y !0 !1 !2 !4 i !5 !6

Pressure Valve / Series ASR

ASR430F-02 type

ASR530F-03 type

ASR630F-04 type

ASR530F-02 type

ASR630F-03 type

ASR430F-02 type

ASR530F-03 type

ASR630F-04 type

ASR530F-02 type

ASR630F-03 type

Series ASR /Series ASQ

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Variable type Fixed type

No.

Description

Body A

Body B

Seat ring

Body B1

Body B2

Adjustment screw

Knob

Cap

Adjustment plug

Body C

Body D1

Body D2

Body D3

Material

PBT

Brass

Polypropylene

Brass

Note

Electroless nickel plated

Parts list

No.

Description

Piston valve

Adjustment spring

Needle

Knob

Lock nut Note 1)

U seal

Elbow body

Spacer Note 2)

Cassette

Seal

Drive body Note 3)

Material

HNBR • Brass

Steel wire

Brass

PBT

Steel

HNBR

PBT

Stainless steel • POM

NBR

Brass

Note

Zinc chromated

Electroless nickel plated

Black zinc chromated

Electroless nickel plated

Note 1) Brass is used for the material ASQ530F and ASQ630F.

Note 2) Not used for ø6 and ø8.

Note 3) Not used for ø10 and ø12.

@2 @5@6 @4@3 @2 @5@6 @4@3

@1 !0 !9 !6 !7 @1 !0 !9 !6 !7

Flow Valve / Series ASQ

ASQ430F-02 type

ASQ530F-03 type

ASQ630F-04 type

ASQ530F-02 type

ASQ630F-03 type

ASQ430F-02 type

ASQ530F-03 type

ASQ630F-04 type

ASQ530F-02 type

ASQ630F-03 type

Air Saving Valve Series ASR /Series ASQ

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ASQ530FASQ430F

ASQ630F

ASQ530F

Flow Characteristics

Pressure Valve / Series ASR (Inlet pressure: 0.5 MPa)

500

100

200

300

400

1000

500

100

200

300

400

100

200

ASR430F ASR530F ASR630F

1000

500

105

100

200

300

400

Number of needle rotations

Flow rate l/min (ANR)

Effective area mm2

ASQ430F

105

Flow Valve / Series ASQ

Meter-in type (Inlet pressure: 0.5 MPa)

ASR430F, ASR530F ASR630F

Pressure Characteristics (ASR)

0.1

0.2

0.3

0.4

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

P1: Inlet pressure

P2: Outlet pressure

Set pressure 0.1 MPa

Set pressure 0.2 MPa

Set pressure 0.3 MPa

0.1

0.2

0.3

0.4

P1: Inlet pressure

P2: Outlet pressure

Set pressure 0.3 MPa

Set pressure 0.1 MPa

Set pressure 0.2 MPa

Number of needle rotations

Flow rate l/min (ANR)

Effective area mm2

Number of needle rotations

Flow rate l/min (ANR)

Effective area mm2

Number of needle rotations

Flow rate l/min (ANR)

Effective area mm2

Number of needle rotations

Flow rate l/min (ANR)

Effective area mm2

Number of needle rotations

Flow rate l/min (ANR)

Effective area mm2

Number of needle rotations

Flow rate l/min (ANR)

Effective area mm2

Number of needle rotations

Flow rate l/min (ANR)

Effective area mm2

Number of needle rotations

Flow rate l/min (ANR)

Effective area mm2

Meter-out type (Inlet pressure: 0.3 MPa)

Series ASR /Series ASQ

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