Siemens SINAMICS S120 1PM6 Instruction sheet

SINAMICS S120 1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives

sinamics

Hollow-shaft motors for

1PM6 1PM4 ma in spindle drives

Configuration Manual 04/2008

Preface

Description of the motor

Configuring

Mechanical properties

of the motors

Technical data and

characteristics

Motor components

Connection methods

Information on the

application of motors

Appendix

SINAMICS S120

1PM6/1PM4 Hollow-Shaft Motors

for Main Spindle Drives

Configuration Manual

PPMS, 04/2008

6SN1197-0AD23-0BP0

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and

operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes

in this documentation qualified persons are defined as persons who are authorized to commission, ground and

label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage

Note the following:

WARNING

This device may only be used for the applications described in the catalog or the technical description and only

in connection with devices or components from other manufacturers which have been approved or

recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,

positioning and assembly as well as careful operation and maintenance.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Industry Sector

Postfach 48 48

90327 NÜRNBERG

GERMANY

Ordernumber: 6SN1197-0AD23-0BP0

Ⓟ 04/2008

Technical data subject to change

1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives

Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0 5

Preface

Information on the documentation

You will find an overview of the documentation, which is updated on a monthly basis, in the

available languages in the Internet under: http://www.siemens.com/motioncontrol

Select the menu items "Support" → "Technical Documentation" → "Overview of Publications".

The Internet version of DOConCD (DOConWEB) is available at:

http://www.automation.siemens.com/doconweb

Information on the range of training courses and FAQs (frequently asked questions) are

available on the Internet under:

http://www.siemens.com/motioncontrol under the menu item "Support"

Target group

Planners and project engineers

Benefits

The Configuration Manual supports you when selecting motors, calculating the drive

components, selecting the required accessories as well as when selecting line and motor-

side power options.

Standard scope

The scope of the functionality described in this document can differ from the scope of the

functionality of the drive system that is actually supplied. Other functions not described in this

documentation might be able to be executed in the drive system. This does not, however,

represent an obligation to supply such functions with a new control or when servicing.

Extensions or changes made by the machine manufacturer are documented by the machine

manufacturer.

For the sake of simplicity, this documentation does not contain all detailed information about

all types of the product and cannot cover every conceivable case of installation, operation, or

maintenance.

Preface

1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives

6 Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0

Technical Support

If you have any technical questions, please contact our hotline:

Europe / Africa Asia / Australia America

Phone +49 (0) 180 5050 – 222 +86 1064 719 990 +1 423 262 2522

Fax +49 (0) 180 5050 – 223 +86 1064 747 474 +1 423 262 2289

Internet http://www.siemens.com/automation/support-request

E-mail mailto:adsupport@siemens.com

Note

For technical support telephone numbers for different countries, go to:

http://www.siemens.com/automation/service&support

Calls are subject to charge (e.g. € 0.14/min from fixed lines within Germany). Tariffs of other

telephone providers may differ.

Questions about this documentation

If you have any questions (suggestions, corrections) regarding this documentation, please

fax or e-mail us at:

Fax +49 9131 98 63315

E-mail mailto:docu.motioncontrol@siemens.com

A fax form is available in the appendix of this document.

Internet address for SINAMICS

http://www.siemens.com/sinamics

EC Declarations of Conformity

The EC Declaration of Conformity for the EMC Directive can be found/obtained:

● in the Internet:

http://support.automation.siemens.com

under the Product Order No. 15257461 or

● at the relevant regional office of the A&D MC Group of Siemens AG.

The EC Declaration of Conformity for the EMC Directive can be found/obtained

● in the Internet:

http://support.automation.siemens.com

under the Product Order No. 22383669 or

● at the relevant regional office of the A&D MC Group of Siemens AG.

Preface

1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives

Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0 7

Disposal

Motors must be disposed of carefully taking into account domestic and local regulations in

the normal recycling process or by returning to the manufacturer.

The following must be taken into account when disposing of the motor:

● Oil according to the regulations for disposing of old oil (e.g. gear oil when a gearbox is

mounted)

● Not mixed with solvents, cold cleaning agents of remains of paint

● Components that are to be recycled should be separated according to:

– Electronics waste (e.g. sensor electronics, sensor modules)

– Iron to be recycled

– Aluminum

– Non-ferrous metal (gearwheels, motor windings)

Danger and warning information

DANGER

Commissioning is absolutely prohibited until it has been completely ensured that the

machine, in which the components described here are to be installed, is in full compliance

with the provisions of the EC Machinery Directive.

Only appropriately qualified personnel may commission the SINAMICS units and the

motors.

This personnel must carefully observe the technical customer documentation associated

with this product and be familiar with and carefully observe the danger and warning

information.

Operational electrical equipment and motors have parts and components which are at

hazardous voltage levels.

When the machine or system is operated, hazardous axis movements can occur.

All of the work carried out on the electrical machine or system must be carried out with it in

a no-voltage condition.

In combination with the drive system, the motors are generally approved for operation on

TN and TT systems with grounded neutral and on IT systems. Protective equipment which

will shut down the drive system in the event of a ground fault must be provided for motors

operated on IT systems.

In operation with a grounded external conductor, an isolating transformer with grounded

neutral (secondary side) must be connected between the supply and the drive system to

protect the motor insulation from excessive stress.

Preface

1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives

8 Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0

WARNING

The successful and safe operation of this equipment and motors is dependent on

professional transport, storage, installation and mounting as well as careful operator

control, service and maintenance.

For special versions of the drive units and motors, information and data in the catalogs and

quotations additionally apply.

In addition to the danger and warning information/instructions in the technical customer

documentation supplied, the applicable domestic, local and plant-specific regulations and

requirements must be carefully taken into account.

CAUTION

The motors can have surface temperatures of over +100 °C.

This is the reason that temperature-sensitive components, e.g. cables or electronic

components may neither be in contact nor be attached to the motor.

When connecting up cables, please observe that they

– are not damaged

– are not subject to tensile stress

– cannot be touched by rotating components.

CAUTION

Motors should be connected up according to the operating instructions provided. They must

not be connected directly to the three-phase supply because this will damage them.

SINAMICS units with motors are voltage-tested as part of routine testing.

CAUTION

The DRIVE-CLiQ interface contains motor and encoder-specific data as well as an

electronic rating plate. This is the reason that this Sensor Module may only be operated on

the original motor - and may not be mounted onto other motors or replaced by a Sensor

Module from other motors.

The DRIVE-CLiQ interface has direct contact to components that can be

damaged/destroyed by electrostatic discharge (ESDS). Neither hands nor tools that could

be electrostatically charged should come into contact with the connections.

Note

When operational and in dry operating rooms, SINAMICS units with motors fulfill the Low-

Voltage Directive.

In the configurations specified in the associated EC Declaration of Conformity, SINAMICS

units with motors fulfill the EMC Directive.

Preface

1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives

Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0 9

ESDS instructions

CAUTION

An electrostatic-sensitive device (ESDS) is an individual component, integrated circuit, or

module that can be damaged by electrostatic fields or discharges.

ESDS regulations for handling boards and equipment:

When handling components that can be destroyed by electrostatic discharge, it must be

ensured that personnel, the workstation and packaging are well grounded!

Personnel in ESD zones with conductive floors may only touch electronic components if

they are

– grounded through an ESDS bracelet and

– wearing ESDS shoes or ESDS shoe grounding strips.

Electronic boards may only be touched when absolutely necessary.

Electronic boards may not be brought into contact with plastics and articles of clothing

manufactured from man-made fibers.

Electronic boards may only be placed on conductive surfaces (table with ESDS surface,

conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).

Electronic boards may not be brought close to data terminals, monitors or television sets.

Minimum clearance to screens > 10 cm).

Measurements may only be carried-out on electronic boards and modules if

– the measuring instrument is grounded (e.g. via a protective conductor) or

– before making measurements with a potential-free measuring device, the measuring head

is briefly discharged (e.g. by touching an unpainted blank piece of metal on the control

cabinet).

Information regarding third-party products

NOTICE

This document contains recommendations relating to third-party products. This involves

third-party products whose fundamental suitability is familiar to us. It goes without saying

that equivalent products from other manufacturers may be used. Our recommendations are

to be seen as helpful information, not as requirements or regulations. We cannot accept

any liability for the quality and properties/features of third-party products.

Preface

1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives

10 Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0

Residual risks of power drive systems

When carrying out a risk assessment of the machine in accordance with the EU Machinery

Directive, the machine manufacturer must consider the following residual risks associated

with the control and drive components of a power drive system (PDS).

1. Unintentional movements of driven machine components during commissioning,

operation, maintenance, and repairs caused by, for example:

– Hardware defects and/or software errors in the sensors, controllers, actuators, and

connection technology

– Response times of the controller and drive

– Operating and/or ambient conditions not within the scope of the specification

– Parameterization, programming, cabling, and installation errors

– Use of radio devices / cellular phones in the immediate vicinity of the controller

– External influences / damage

2. Exceptional temperatures as well as emissions of light, noise, particles, or gas caused by,

for example:

– Component malfunctions

– Software errors

– Operating and/or ambient conditions not within the scope of the specification

– External influences / damage

3. Hazardous shock voltages caused by, for example:

– Component malfunctions

– Influence of electrostatic charging

– Induction of voltages in moving motors

– Operating and/or ambient conditions not within the scope of the specification

– Condensation / conductive contamination

– External influences / damage

4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a

risk to people with a pacemaker, implants or metal replacement joints, etc. if they are too

close.

5. Release of environmental pollutants or emissions as a result of improper operation of the

system and/or failure to dispose of components safely and correctly.

For more information about residual risks of the power drive system components, see the

relevant chapters in the technical user documentation.

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