Siemens SINAMICS S120 1PM6 Instruction sheet
SINAMICS S120 1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives
sinamics
s
Hollow-shaft motors for
1PM6 1PM4 ma in spindle drives
Configuration Manual 04/2008
Preface
Description of the motor
1
Configuring
2
Mechanical properties
of the motors
3
Technical data and
characteristics
4
Motor components
5
Connection methods
6
Information on the
application of motors
7
Appendix
A
SINAMICS S120
1PM6/1PM4 Hollow-Shaft Motors
for Main Spindle Drives
Configuration Manual
PPMS, 04/2008
6SN1197-0AD23-0BP0
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90327 NÜRNBERG
GERMANY
Ordernumber: 6SN1197-0AD23-0BP0
Ⓟ 04/2008
Copyright © Siemens AG 2008.
Technical data subject to change
1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives
Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0 5
Preface
Information on the documentation
You will find an overview of the documentation, which is updated on a monthly basis, in the
available languages in the Internet under: http://www.siemens.com/motioncontrol
Select the menu items "Support" → "Technical Documentation" → "Overview of Publications".
The Internet version of DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
Information on the range of training courses and FAQs (frequently asked questions) are
available on the Internet under:
http://www.siemens.com/motioncontrol under the menu item "Support"
Target group
Planners and project engineers
Benefits
The Configuration Manual supports you when selecting motors, calculating the drive
components, selecting the required accessories as well as when selecting line and motor-
side power options.
Standard scope
The scope of the functionality described in this document can differ from the scope of the
functionality of the drive system that is actually supplied. Other functions not described in this
documentation might be able to be executed in the drive system. This does not, however,
represent an obligation to supply such functions with a new control or when servicing.
Extensions or changes made by the machine manufacturer are documented by the machine
manufacturer.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.
Preface
1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives
6 Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0
Technical Support
If you have any technical questions, please contact our hotline:
Europe / Africa Asia / Australia America
Phone +49 (0) 180 5050 – 222 +86 1064 719 990 +1 423 262 2522
Fax +49 (0) 180 5050 – 223 +86 1064 747 474 +1 423 262 2289
Internet http://www.siemens.com/automation/support-request
E-mail mailto:adsupport@siemens.com
Note
For technical support telephone numbers for different countries, go to:
http://www.siemens.com/automation/service&support
Calls are subject to charge (e.g. € 0.14/min from fixed lines within Germany). Tariffs of other
telephone providers may differ.
Questions about this documentation
If you have any questions (suggestions, corrections) regarding this documentation, please
fax or e-mail us at:
Fax +49 9131 98 63315
E-mail mailto:docu.motioncontrol@siemens.com
A fax form is available in the appendix of this document.
Internet address for SINAMICS
http://www.siemens.com/sinamics
EC Declarations of Conformity
The EC Declaration of Conformity for the EMC Directive can be found/obtained:
● in the Internet:
http://support.automation.siemens.com
under the Product Order No. 15257461 or
● at the relevant regional office of the A&D MC Group of Siemens AG.
The EC Declaration of Conformity for the EMC Directive can be found/obtained
● in the Internet:
http://support.automation.siemens.com
under the Product Order No. 22383669 or
● at the relevant regional office of the A&D MC Group of Siemens AG.
Preface
1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives
Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0 7
Disposal
Motors must be disposed of carefully taking into account domestic and local regulations in
the normal recycling process or by returning to the manufacturer.
The following must be taken into account when disposing of the motor:
● Oil according to the regulations for disposing of old oil (e.g. gear oil when a gearbox is
mounted)
● Not mixed with solvents, cold cleaning agents of remains of paint
● Components that are to be recycled should be separated according to:
– Electronics waste (e.g. sensor electronics, sensor modules)
– Iron to be recycled
– Aluminum
– Non-ferrous metal (gearwheels, motor windings)
Danger and warning information
DANGER
Commissioning is absolutely prohibited until it has been completely ensured that the
machine, in which the components described here are to be installed, is in full compliance
with the provisions of the EC Machinery Directive.
Only appropriately qualified personnel may commission the SINAMICS units and the
motors.
This personnel must carefully observe the technical customer documentation associated
with this product and be familiar with and carefully observe the danger and warning
information.
Operational electrical equipment and motors have parts and components which are at
hazardous voltage levels.
When the machine or system is operated, hazardous axis movements can occur.
All of the work carried out on the electrical machine or system must be carried out with it in
a no-voltage condition.
In combination with the drive system, the motors are generally approved for operation on
TN and TT systems with grounded neutral and on IT systems. Protective equipment which
will shut down the drive system in the event of a ground fault must be provided for motors
operated on IT systems.
In operation with a grounded external conductor, an isolating transformer with grounded
neutral (secondary side) must be connected between the supply and the drive system to
protect the motor insulation from excessive stress.
Preface
1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives
8 Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0
WARNING
The successful and safe operation of this equipment and motors is dependent on
professional transport, storage, installation and mounting as well as careful operator
control, service and maintenance.
For special versions of the drive units and motors, information and data in the catalogs and
quotations additionally apply.
In addition to the danger and warning information/instructions in the technical customer
documentation supplied, the applicable domestic, local and plant-specific regulations and
requirements must be carefully taken into account.
CAUTION
The motors can have surface temperatures of over +100 °C.
This is the reason that temperature-sensitive components, e.g. cables or electronic
components may neither be in contact nor be attached to the motor.
When connecting up cables, please observe that they
– are not damaged
– are not subject to tensile stress
– cannot be touched by rotating components.
CAUTION
Motors should be connected up according to the operating instructions provided. They must
not be connected directly to the three-phase supply because this will damage them.
SINAMICS units with motors are voltage-tested as part of routine testing.
CAUTION
The DRIVE-CLiQ interface contains motor and encoder-specific data as well as an
electronic rating plate. This is the reason that this Sensor Module may only be operated on
the original motor - and may not be mounted onto other motors or replaced by a Sensor
Module from other motors.
The DRIVE-CLiQ interface has direct contact to components that can be
damaged/destroyed by electrostatic discharge (ESDS). Neither hands nor tools that could
be electrostatically charged should come into contact with the connections.
Note
When operational and in dry operating rooms, SINAMICS units with motors fulfill the Low-
Voltage Directive.
In the configurations specified in the associated EC Declaration of Conformity, SINAMICS
units with motors fulfill the EMC Directive.
Preface
1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives
Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0 9
ESDS instructions
CAUTION
An electrostatic-sensitive device (ESDS) is an individual component, integrated circuit, or
module that can be damaged by electrostatic fields or discharges.
ESDS regulations for handling boards and equipment:
When handling components that can be destroyed by electrostatic discharge, it must be
ensured that personnel, the workstation and packaging are well grounded!
Personnel in ESD zones with conductive floors may only touch electronic components if
they are
– grounded through an ESDS bracelet and
– wearing ESDS shoes or ESDS shoe grounding strips.
Electronic boards may only be touched when absolutely necessary.
Electronic boards may not be brought into contact with plastics and articles of clothing
manufactured from man-made fibers.
Electronic boards may only be placed on conductive surfaces (table with ESDS surface,
conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).
Electronic boards may not be brought close to data terminals, monitors or television sets.
Minimum clearance to screens > 10 cm).
Measurements may only be carried-out on electronic boards and modules if
– the measuring instrument is grounded (e.g. via a protective conductor) or
– before making measurements with a potential-free measuring device, the measuring head
is briefly discharged (e.g. by touching an unpainted blank piece of metal on the control
cabinet).
Information regarding third-party products
NOTICE
This document contains recommendations relating to third-party products. This involves
third-party products whose fundamental suitability is familiar to us. It goes without saying
that equivalent products from other manufacturers may be used. Our recommendations are
to be seen as helpful information, not as requirements or regulations. We cannot accept
any liability for the quality and properties/features of third-party products.
Preface
1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives
10 Configuration Manual, PPMS, 04/2008, 6SN1197-0AD23-0BP0
Residual risks of power drive systems
When carrying out a risk assessment of the machine in accordance with the EU Machinery
Directive, the machine manufacturer must consider the following residual risks associated
with the control and drive components of a power drive system (PDS).
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example:
– Hardware defects and/or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or ambient conditions not within the scope of the specification
– Parameterization, programming, cabling, and installation errors
– Use of radio devices / cellular phones in the immediate vicinity of the controller
– External influences / damage
2. Exceptional temperatures as well as emissions of light, noise, particles, or gas caused by,
for example:
– Component malfunctions
– Software errors
– Operating and/or ambient conditions not within the scope of the specification
– External influences / damage
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Operating and/or ambient conditions not within the scope of the specification
– Condensation / conductive contamination
– External influences / damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc. if they are too
close.
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly.
For more information about residual risks of the power drive system components, see the
relevant chapters in the technical user documentation.
This manual suits for next models
1
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