Siemens SIMOTICS XP 1LA5 Administrator guide

56100000002002, 01/2016 75

SIMOTICS XP

Low-voltage motors

Explosion-protected machines

Compact Operating Instructions

Legal information

Qualified Personnel

The product/system described in this documentation may be operated only by personnel

qualified for the specific task in accordance with the relevant documentation, in particular its

warning notices and safety instructions. Qualified personnel are those who, based on their

training and experience, are capable of identifying risks and avoiding potential hazards when

working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the

relevant technical documentation. If products and components from other manufacturers are

used, these must be recommended or approved by Siemens. Proper transport, storage,

installation, assembly, commissioning, operation and maintenance are required to ensure that

the products operate safely and without any problems. The permissible ambient conditions

must be complied with. The information in the relevant documentation must be observed.

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Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as

well as to prevent damage to property. The notices referring to your personal safety are

highlighted in the manual by a safety alert symbol, notices referring only to property damage

have no safety alert symbol. These notices shown below are graded according to the degree of

danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest

degree of danger will be used. A notice warning of injury to persons with a safety alert symbol

may also include a warning relating to property damage.

1Introduction

1.1 Machine types

These instructions are applicable for the following machine types

1LA5/6/7/9, 1MA6/7, 1MB1, 1LG4/6

1.2 Information for the reader

Note for 1LE1, 1FP1, 1MB1, 1PC1, 1PC3 machines

Information about explosion

-protected machines

Safety notes

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2Safety notes

2.1 Information for those responsible for the plant

or system

This electric machine has been designed and built in accordance with the

specifications contained in Directive 2006/95/EC up to April 19, 2016 - and from April

20, 2016 according to Directive 2014/35/EU ("Low-Voltage Directive") and is intended

for use in industrial plants. Please observe the country-specific regulations when

using the electric machine outside the European Community. Follow the local and

industry-specific safety and setup regulations.

The persons responsible for the plant must ensure the following:

●Planning and configuration work and all work carried out on and with the machine

is only to be done by qualified personnel.

●The operating instructions must always be available for all work.

●The technical data as well as the specifications relating to the permissible

installation, connection, ambient and operating conditions are taken into account

at all times.

●The specific setup and safety regulations as well as regulations on the use of

personal protective equipment are observed.

Note

Use the services and support provided by the appropriate

Service Center

(Page

145) for planning, installation, commissioning, and servicing work.

You will find safety instructions in the individual sections of this document. Follow the

safety instructions for your own safety, to protect other people and to avoid damage

to property.

Observe the following safety instructions for all activities on and with the machine.

Safety notes

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2.2 Additional information: Information for plant

managers (ATEX)

This machine has been designed and built in accordance with Directive 94/9/EC until

April 19, 2016 and from April 20, 2016 in accordance with Directive 2014/34/EU

("Explosion Protection Directive”), and it is intended for use in industrial plants with a

potentially explosive atmosphere.

Commissioning in the European Community in accordance with Directive

2006/42/EU (“Machinery Directive”) is forbidden until the plant into which the

machine will be installed has been shown to conform with this directive. Please

observe the country-specific regulations when using the machine outside the

European Community.

WARNING

Commissioning prior to establishing conformance

If the machine is commissioned prior to determining the plant conformance, the

explosion protection of the plant is not ensured. An explosion can occur. This can

result in death, serious injury or material damage.

Do not commission the machine until it has been confirmed that the plant conforms

with the explosion protection directive.

2.3 The five safety rules

For your own personal safety and to prevent material damage when carrying out any

work, always observe the safety-relevant instructions and the following five safety

rules according to EN 50110-1 "Working in a voltage-free state". Apply the five safety

rules in the sequence stated before starting work.

Five safety rules

1. Disconnect the system.

Also disconnect the auxiliary circuits, for example, anti-condensation heating.

2. Secure against reconnection.

3. Verify absence of operating voltage.

4. Ground and short-circuit.

5. Provide protection against adjacent live parts.

To energize the system, apply the measures in reverse order.

Safety notes

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2.4 Qualified personnel

All work at the machine must be carried out by qualified personnel only. For the

purpose of this documentation, qualified personnel is taken to mean people who fulfill

the following requirements:

●Through appropriate training and experience, they are able to recognize and

avoid risks and potential dangers in their particular field of activity.

●They have been instructed to carry out work on the machine by the appropriate

person responsible.

2.5 Safe handling

Workplace safety depends on the attentiveness, care, and common sense of the

personnel who install, operate, and maintain the machine. In addition to the safety

measures cited, as a matter of principle, the use of caution is necessary when you

are near the machine. Always pay attention to your safety.

Also observe the following to prevent accidents:

●General safety regulations applicable in the country where the machine is

deployed.

●Manufacturer-specific and application-specific regulations

●Special agreements made with the operator

●Separate safety instructions supplied with the machine

●Safety symbols and instructions on the machine and its packaging

Safety notes

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WARNING

Live parts

Electric machines contain live parts.

Fatal or severe injuries and substantial material damage can occur if the

covers are removed or if the machine is not handled, operated, or

maintained properly.

•Always observe the “five safety rules" (Page 78) when carrying out

any work on the machine.

•Only remove the covers using the methods described by these

operating instructions.

•Operate the machine properly.

•Regularly and correctly maintain the machine.

WARNING

Rotating parts

Electric machines contain dangerous rotating parts.

Fatal or severe injuries and substantial material damage can occur if the

covers are removed or if the machine is not handled, operated, or

maintained properly.

•Only remove the covers using the methods described by these

operating instructions.

•Operate the machine properly.

•Perform regular maintenance on the machine.

•Secure free-standing shaft ends.

WARNING

Hot surfaces

Electric machines have hot surfaces. Do not touch these surfaces. They

could cause burns.

•Allow the machine to cool before starting work on the machine.

•Only remove the covers using the methods described by these

operating instructions.

•Operate the machine properly.

Safety notes

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CAUTION

Hazardous substances

Chemical substances required for the setup, operation and maintenance

of machines can present a health risk.

Poisoning, skin damage, cauterization of the respiratory tract, and other

health damage may result.

•Read the information in these operating instructions and the product

information supplied by the manufacturer.

•Observe the relevant safety regulations and wear the personal

protective equipment specified.

CAUTION

Flammable substances

Chemical substances required for the setup, operation and maintenance of

machines may be flammable.

Burns and other damage to health and material may result.

•Read the information in these operating instructions and the product information

supplied by the manufacturer.

•Observe the relevant safety regulations and wear the personal protective

equipment specified.

WARNING

Interference to electronic devices caused by electrical power equipment

Electrical power equipment generate electric fields during operation. Potentially

lethal malfunctions can occur in medical implants, e.g. pacemakers, in the vicinity of

electrical power equipment. Data may be lost on magnetic or electronic data

carriers.

•It is forbidden for people with pacemakers to enter the vicinity of the machine.

•Protect the personnel working in the plant by taking appropriate measures, such

as erecting identifying markings, safety barriers and warning signs and giving

safety talks.

•Observe the nationally applicable health and safety regulations.

•Do not carry any magnetic or electronic data media.

Safety notes

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2.6 Interference voltages when operating the

converter

WARNING

Interference voltages when operating the converter

When a converter is in operation, the emitted interference varies in strength

depending on the converter (manufacturer, type, interference suppression

measures undertaken). On machines with integrated sensors (e.g. PTC

thermistors), interference voltages caused by the converter may occur on the

sensor lead. This can cause faults which can result in eventual or immediate death,

serious injury or material damage.

Observe the EMC instructions of the converter manufacturer in order to avoid

exceeding the limit values according to IEC/EN 61000-6-3 for drive systems

comprising machine and converter. You must put appropriate EMC measures in

place.

Note

The increased level of danger in haz

ardous areas demands that you pay particular

attention to the notes marked with

2.7 Special conditions for explosion-proof

machines

Special conditions for the safe use of explosion-protected machines with Xmarking

(excerpt from EC or EU prototype test certificate, Point 17).

Zone 21

●Do not operate the motors with excessively thick deposits of dust.

●When the motors are mounted with the free shaft end pointing upwards, prevent

foreign bodies from dropping into the ventilation openings using an appropriate

mechanical design.

●For motors with a fixed connecting cable: The free end of the cable must be

connected according to valid regulations for electrical installations.

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