Siemens 1FS6 Series User manual

Three-phase servomotors

for areas at risk of explosion / hazardous locations

1FS6074 - 1FS6134

Instructions Edition 09 / 2005

Drehstrom-Servomotoren

für explosionsgefährdete Umgebungen

1FS6074 - 1FS6134

610.40068.01

ENGLISH

2610.40068.01 Siemens AG

TABLE OF CONTENTS

1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 2.1. Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 2.2. Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Technical datas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Installation, assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.1 Transport, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.1 Important instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6 Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.1 Check before starting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.2 Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7 Instructions in case of faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

8 Inspection, maintaince, disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Enclosure 1 – allowable transvers forces . . . . . . . . . . . . . . . . . . . . . . . . . . 20

DEUTSCH

Siemens AG 610.40068.01 3

INHALTSVERZEICHNIS

1 Allgemeine Sicherheitshinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2 Angaben zum Produkt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.1 Produktbeschreibung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.2 Lieferumfang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3 Technische Daten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.1 Typenschild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.2 Merkmale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4 Aufstellung, Montage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.1 Transport, Lagerung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.2 Aufstellung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5 Elektrischer Anschluss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1 Wichtige Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.2 Anschlusstechnik. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6 Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.1 Prüfungen vor Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.2 Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7 Hinweise bei Störungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

8 Inspektion, Wartung, Entsorgung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Anlage 1 - Zulässige Querkräfte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

ENGLISH

4610.40068.01 Siemens AG

This manual contains notes which you should observe to ensure your own personal

safety, as well to protect the product and connected equipment. Notices relating to your

personal safety are highlighted by a warning triangle. Notices solely relating to material

damage do not have an accompanying triangle. They are shown as follows according to

the degree of danger involved.

DANGER

Pictogram

indicates an imminently hazardous situation which, if

not avoided by the appropriate precautionary

measures, will result in death, serious injury or

substantial material damage.

WARNING

Pictogram

indicates an imminently hazardous situation which, if

not avoided by the appropriate precautionary

measures, could result in death, serious injury or

substantial material damage.

CAUTION

Pictogram used with the warning triangle indicates a potentially

hazardous situation which, if not avoided, may result

in minor or moderate injury.

CAUTION

used without the warning triangle indicates a potentially hazardous

situation which, if not avoided, may result in damage to property.

NOTICE

indicates that an undesirable result or event may occur if the notice

is not observed.

ENGLISH

Siemens AG 610.40068.01 5

Qualified Personnel

The device/system may only be set up and operated in conjunction with this manual. Only

qualified personnel should be allowed to install and work on the this equipment. Qualified

persons within the meaning of the safety instructions in this manual are persons who are

authorized to commission, ground, and mark devices, systems and circuits in accordance

with established safety practices and standards.

Intended Usage

Please note the following:

If the device is operated on non-Siemens devices, it may only be used for those non-

Siemens devices and components which have been recommended or authorized by

Siemens.

This product can only function correctly and safely if it is transported, stored, set up, and

installed correctly, and operated and maintained as recommended.

Disclaimer of Liability

We have checked the contents of this manual. Since deviations cannot be precluded

entirely, we cannot guarantee full agreement. However, the data in the manual are

reviewed regularly and any necessary corrections included in subsequent editions.

Suggestions for improvement are welcomed.

The reproduction, transmission or use of this document or its contents is not permitted

without express written authority. Offenders will be liable for damages.

All rights, including rights created by patent grant or registration of a utility model or

design, are reserved.

Siemens AG

Bereich Automation and Drives (A&D)

Geschäftsgebiet Motion Control Systeme (MC)

D-97615 Bad Neustadt an der Saale

ENGLISH

6610.40068.01 Siemens AG

1 General safety instructions

The servomotors correspond to the harmonized standards of the

EN 60034-1, EN 60034-9 and EN 60204-1.

The three-phase servomotors 1FS6 confirm:

73/23/EWG Low Voltage Directive

98/37/EG EC-regulation for machines, appendix II, letter B

(Declaration of manufacturer)

89/336/EWG EC regulation for EMC

94/9/EG ATEX 100a

Ensure that your end product conforms to all currently valid legal requirements.

Follow the compulsory national, local and installation-specific regulations.

Three –phase servomotors are exclusively intended for fitting in another machine or

machines.

These motors must be brought into use it has been established that the end product

conforms to the currently valid directives.

All safety instructions must be observed during the transport, storage, assembly,

disassembly and operation of the servomotors!

The motors rotors contain permanent magnets with high magnetic flux densities which exert

strong attractive forces on ferromagnetic bodies. People fitted with a heart pacemaker are

at risk in the vicinity of a disassembled rotor. Data stored on electronic data media may be

destroyed.

Failure to observe the instructions can lead to serious personal injuries or property

damage.

Thermal hazards

The surface temperatures of the motors can reach up to 140 °C (284 °F).

Do not touch hot surfaces!

Temperature-sensitive components (electric lines, electronic components) must not touch

hot surfaces.

Overheating in the motors may destroy the windings and bearings, and demagnetize the

permanent magnets.

Only operate the motors with effective temperature control!

DANGER

Dismantling motors is strictly forbidden.

All repair and service work will be done exclusive by the

manufacturer.

WARNING

For the operation the internal PTC (DIN 44082) must be connected to

an external and valided cut-off device.

ENGLISH

Siemens AG 610.40068.01 7

Intended Usage

The operating manual is part of the scope of delivery and shall therefore be kept in an

accessible place.

2 Product information

2.1 2.1. Product description

For the directed application keep all predictions of the manual maintaince.

The motors are designed for operation in hazardous locations.

They correspond to type of protection EEx de IICT 3.

The motor itself is designed flameproofed (EEx d).

The terminal boxes are designed in “increased safety” (EEx e).

Motors of 1FK7 series are permanent magnet excited, three-phase synchronous motors

(three-phase servomotors) for operating with motor-controlled indirect a.c. converters

according to the sinusoidal current principle.

The motors are intended for driving and positioning machine tools, production machines,

robots and handling devices.

2.2 2.2. Scope of delivery

The drive systems are arranged individually. Immediately upon of delivery, check whether

the scope of delivery correspond with the consignment notes.

SIEMENS cannot accept any liability for any shortages or deficiencies reported at a later

date.

Complaint instructions:

- Report detectable transport damage immediately to the carrier.

- Report detectable defects / incomplete delivery immediately to the responsible Siemens

representative.

ENGLISH

8610.40068.01 Siemens AG

3 Technical datas

3.1 Rating plate

Fig. 1 Rating plate

*) See strictly the next warning tip!

3.2 Features

Types of construction

(EN 60034-7)

for 1FS6074 / 1FS6096 IM B5 (IM V1, IM V3)

for 1FS6115 / 1FS6134 IM B35 ( IM V15, IM V36)

Degree of protection t IP64

(EN 60034-5)

Cooling Self-cooling

(EN 60034-6)

CAUTION

Warning of motor damage!

The voltage according to point 7 is the voltage of the frequency converter.

Connecting the motor directly to three-phase system will destroy him. Motors

may only be drive with configured converters.

Ensure that the phase sequence is correct.

1 motor type: three-phase servomotor

2 SIEMENS motor type / designation

3 ID No., production number

4 Rated torque MN [Nm]

5 Rated current IN [A]

6 Rated speed nN [1/min]

7 Rated voltage UN [V] *)

8 Degree of protection

9 IM-construction

10 Type of protection

11 Encoder type

12 Ex-certification of cut-off devices

13 EC type-examination certificate

14 Temperature sensor

15 Temperature class

16 operating temperature for connecting

line

ENGLISH

Siemens AG 610.40068.01 9

A-grade sound intensity level

(EN 60034-9)

or speed range up to 3000 rpm < 70 dB(A)

Thermischer Motorschutz Temperature sensor KTY in the stator

(EN 60034-11) winding and 3 serial connected PTC for

switch off

Shaft end Cylindrical, without keyway

(DIN 748-3; IEC 60072-1) Tolerance range k6

True running, coaxiality, Tolerance N

axial run-out deviation

(DIN 42955; IEC 60072-1)

Vibration severity Grade N

(EN 60034-14)

Bearing Rolling contact bearing withou

permanent lubrication

(lifetime lubrication)

fixed bearing on non-drive end

Service live of bearing 20000 h (guideline)

Winding insulation Temperature class H

(EN 60034-1)

Ambient temperatures -15 °C to +40 °C (5 °F to 104 °F)

Otherwise the rated data are reduced

to 50°C: conversion factor 0,92

to 60°C: conversion factor 0,82

Installation altitude up to 1000 m a.s.l.

(EN 60034-1) 2000 m: conversion factor 0,94

2500 m: conversion factor 0,9

Magnetic material Rare-earth material

Encoder system fitted encoder

- speed recording

- recording the rotor position

- indirect positional recording

Options/expansions

Type of protection IP 65 included radial shaft seal

(EN 60034-5)

Fitted/mounted elements - planetary gearing

Encoder systems - incremental encoder sin/cos 1 Vpp

- absolute value encoder EnDat

True running, coaxiality, Tolerance R

axial run-out deviation

(DIN 42955; IEC 60072-1)

Shaft end Cylindrical, with keyway and feather key

(DIN 748-3; IEC 60072-1) Tolerance range k6

(balancing with half feather key))

You will find more technical details, e.g. motor dimensions, in the catalog DA 65.3.

ENGLISH

10 610.40068.01 Siemens AG

4 Installation, assembly

4.1 Transport, storage

Use suitable load suspension devices for transport and assembly. Use lifting eyes for

transporting the motors where these are provided by the manufacturer.

Lifting tackles are per 98/37/EU Directive for machines. Appendix I.

The motors weigh up to 50 kg. For exact details, please refer to the catalog or dimensional

sheet.

Observe the transport regulations applying in the country/countries concerned.

Store in a try-dust and low-vibration place (veff < 0,2 mms-1) .

4.2 Installation

Fig. 2 Types of construction

- Take note of and observe the information on the rating plate and warning and informative

notice on the motor.

- Observe the permitted transverse and axial forces (see enclosure 1).

- Check for compliance with the conditions (e.g. temperature, site altitude) at the assembly

site (see section 3.2).

- Remove all anti-corrosion agents from the shaft end (use commercially available

solvent).

WARNING

Danger during lifting and transporting procedures!

Improper handling, unsuitable or defective devices, tools etc. can

cause injuries and / or property damage.

Lifting devices, ground conveyors and lifting tackle must correspond

to the valid regulations.

1FS6074

1FS6096 (IM V1, IM V3)

1FS6115

1FS6134 (IM V15, IM V36)

B35

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