Siemens SINUMERIK 840DE SL Quick start guide

SINUMERIK

SINUMERIK 840D sl

Basesoftware and operating

software

Commissioning Manual

Valid for

Control:

SINUMERIK 840D sl/840DE sl

Software:

CNC software V4.8 SP2

SINUMERIK Operate V4.8 SP2

12/2017

6FC5397-1DP40-6BA1

Preface

Fundamental safety

instructions 1

SINUMERIK Operate (IM9) 2

Easy XML 3

SINUMERIK Integrate

Access MyMachine / OPC UA 4

SINUMERIK Integrate Run

MyScreens (BE2) 5

NCU operating system 6

PCU base software (IM8) 7

PCU base software (IM10) 8

Appendix A

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be

used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property

damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified

personnel are those who, based on their training and experience, are capable of identifying risks and avoiding

potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended or

approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described.

Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in

this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Division Digital Factory

Postfach 48 48

90026 NÜRNBERG

GERMANY

Document order number: 6FC5397-1DP40-6BA1

Ⓟ 12/2017 Subject to change

Preface

SINUMERIK documentation

The SINUMERIK documentation is organized into the following categories:

● General documentation/catalogs

● User documentation

● Manufacturer/service documentation

Additional information

You can find information on the following topics at the following address (https://

support.industry.siemens.com/cs/de/en/view/108464614):

● Ordering documentation/overview of documentation

● Additional links to download documents

● Using documentation online (find and search in manuals/information)

If you have any questions regarding the technical documentation (e.g. suggestions,

corrections), please send an e-mail to the following address

(mailto:[email protected]).

mySupport/Documentation

At the following address (https://support.industry.siemens.com/My/ww/en/documentation),

you can find information on how to create your own individual documentation based on

Siemens' content, and adapt it for your own machine documentation.

Training

At the following address (http://www.siemens.com/sitrain), you can find information about

SITRAIN (Siemens training on products, systems and solutions for automation and drives).

FAQs

You can find Frequently Asked Questions in the Service&Support pages under Product

Support (https://support.industry.siemens.com/cs/de/en/ps/faq).

SINUMERIK

You can find information about SINUMERIK at the following address (http://www.siemens.com/

sinumerik).

Basesoftware and operating software

Commissioning Manual, 12/2017, 6FC5397-1DP40-6BA1 3

Target group

This documentation is intended for commissioning personnel.

The plant or system is readily assembled and wired. For the

following steps, e.g. configuring the individual components,

the Commissioning Manual contains all necessary information or at least references.

Benefits

The intended target group can use the Commissioning Manual to test and commission the

system or the plant correctly and safely.

Utilization phase: Setup and commissioning phase

Standard scope

This documentation only describes the functionality of the standard version. Additions or

revisions made by the machine manufacturer are documented by the machine manufacturer.

Other functions not described in this documentation might be executable in the control. This

does not, however, represent an obligation to supply such functions with a new control or when

servicing.

For the sake of simplicity, this documentation does not contain all detailed information about

all types of the product and cannot cover every conceivable case of installation, operation, or

maintenance.

Technical Support

Country-specific telephone numbers for technical support are provided in the Internet at the

following address (https://support.industry.siemens.com/sc/ww/en/sc/2090) in the "Contact"

area.

CompactFlash Cards

● Do not remove the memory card while it is being accessed. This can lead to damage of the

memory card and the SINUMERIK as well as the data on the memory card.

● Insert the memory card carefully and the right way round into the memory card slot (observe

indicators such as arrow or similar). This way you avoid mechanical damage to the memory

card or the device.

● Only use memory cards that have been approved by Siemens for use with SINUMERIK.

Even though SINUMERIK follows general industry standards for memory cards, it is

possible that memory cards from some manufacturers will not function perfectly in this

device or are not completely compatible with it (you can obtain information on compatibility

from the memory card manufacturer or supplier).

● For further information on handling CompactFlash cards, please refer to the NCU manuals.

Preface

Basesoftware and operating software

4Commissioning Manual, 12/2017, 6FC5397-1DP40-6BA1

Table of contents

Preface.........................................................................................................................................................3

1Fundamental safety instructions...................................................................................................................7

1.1 General safety instructions.......................................................................................................7

1.2 Equipment damage due to electric fields or electrostatic discharge......................................11

1.3 Warranty and liability for application examples......................................................................12

1.4 Industrial security...................................................................................................................13

1.5 Residual risks of power drive systems...................................................................................14

2 SINUMERIK Operate (IM9)........................................................................................................................15

3Easy XML.................................................................................................................................................719

4 SINUMERIK Integrate Access MyMachine / OPC UA..............................................................................917

5 SINUMERIK Integrate Run MyScreens (BE2)..........................................................................................987

6 NCU operating system...........................................................................................................................1319

7 PCU base software (IM8).......................................................................................................................1421

8 PCU base software (IM10).....................................................................................................................1559

A Appendix.................................................................................................................................................1733

A.1 Documentation overview SINUMERIK 840D sl..................................................................1733

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Commissioning Manual, 12/2017, 6FC5397-1DP40-6BA1 5

Table of contents

Basesoftware and operating software

6Commissioning Manual, 12/2017, 6FC5397-1DP40-6BA1

Fundamental safety instructions 1

1.1 General safety instructions

WARNING

Electric shock and danger to life due to other energy sources

Touching live components can result in death or severe injury.

● Only work on electrical devices when you are qualified for this job.

● Always observe the country-specific safety rules.

Generally, the following six steps apply when establishing safety:

1. Prepare for disconnection. Notify all those who will be affected by the procedure.

2. Isolate the drive system from the power supply and take measures to prevent it being

switched back on again.

3. Wait until the discharge time specified on the warning labels has elapsed.

4. Check that there is no voltage between any of the power connections, and between any

of the power connections and the protective conductor connection.

5. Check whether the existing auxiliary supply circuits are de-energized.

6. Ensure that the motors cannot move.

7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or

water. Switch the energy sources to a safe state.

8. Check that the correct drive system is completely locked.

After you have completed the work, restore the operational readiness in the inverse sequence.

WARNING

Electric shock due to connection to an unsuitable power supply

When equipment is connected to an unsuitable power supply, exposed components may

carry a hazardous voltage that might result in serious injury or death.

● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

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Commissioning Manual, 12/2017, 6FC5397-1DP40-6BA1 7

WARNING

Electric shock due to equipment damage

Improper handling may cause damage to equipment. For damaged devices, hazardous

voltages can be present at the enclosure or at exposed components; if touched, this can

result in death or severe injury.

● Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

● Do not use any damaged devices.

WARNING

Electric shock due to unconnected cable shields

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

● As a minimum, connect cable shields and the cores of cables that are not used at one end

at the grounded housing potential.

WARNING

Electric shock if there is no ground connection

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when touched,

can result in death or severe injury.

● Ground the device in compliance with the applicable regulations.

WARNING

Spread of fire from built-in devices

In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of

fire and smoke. This can result in serious personal injury or property damage.

● Install built-in units in a suitable metal cabinet in such a way that personnel are protected

against fire and smoke, or take other appropriate measures to protect personnel.

● Ensure that smoke can only escape via controlled and monitored paths.

Fundamental safety instructions

1.1 General safety instructions

Basesoftware and operating software

8Commissioning Manual, 12/2017, 6FC5397-1DP40-6BA1

WARNING

Unexpected movement of machines caused by radio devices or mobile phones

When radio devices or mobile phones with a transmission power > 1 W are used in the

immediate vicinity of components, they may cause the equipment to malfunction.

Malfunctions may impair the functional safety of machines and can therefore put people in

danger or lead to property damage.

● If you come closer than around 2 m to such components, switch off any radios or mobile

phones.

● Use the "SIEMENS Industry Online Support App" only on equipment that has already been

switched off.

WARNING

Fire due to inadequate ventilation clearances

Inadequate ventilation clearances can cause overheating of components with subsequent

fire and smoke. This can cause severe injury or even death. This can also result in increased

downtime and reduced service lives for devices/systems.

● Ensure compliance with the specified minimum clearance as ventilation clearance for the

respective component.

WARNING

Unexpected movement of machines caused by inactive safety functions

Inactive or non-adapted safety functions can trigger unexpected machine movements that

may result in serious injury or death.

● Observe the information in the appropriate product documentation before commissioning.

● Carry out a safety inspection for functions relevant to safety on the entire system, including

all safety-related components.

● Ensure that the safety functions used in your drives and automation tasks are adjusted

and activated through appropriate parameterizing.

● Perform a function test.

● Only put your plant into live operation once you have guaranteed that the functions relevant

to safety are running correctly.

Note

Important safety notices for Safety Integrated functions

If you want to use Safety Integrated functions, you must observe the safety notices in the Safety

Integrated manuals.

Fundamental safety instructions

1.1 General safety instructions

Basesoftware and operating software

Commissioning Manual, 12/2017, 6FC5397-1DP40-6BA1 9

WARNING

Malfunctions of the machine as a result of incorrect or changed parameter settings

As a result of incorrect or changed parameterization, machines can malfunction, which in turn

can lead to injuries or death.

● Protect the parameterization (parameter assignments) against unauthorized access.

● Handle possible malfunctions by taking suitable measures, e.g. emergency stop or

emergency off.

Fundamental safety instructions

1.1 General safety instructions

Basesoftware and operating software

10 Commissioning Manual, 12/2017, 6FC5397-1DP40-6BA1

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