Siemens Simatic TI405 User manual

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SIEMENS

SIMATIC TI405

User Manual

Order Number: PPX:405-8101-2

Manual Assembly Number: 2593546-0006

Second Edition

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MANUAL

PUBLICATION

HISTORY

SIMATIC

TI405

user

Manual

Order

Manual

Number: PPX:405-8101-2

Reter

this historyIn

all

correspondence

and/or

discussion

about

thismanual.

Event

Original Issue

Second

Edition

Date

8/89

10/93

Description

Original Issue(2593553-0:XJl)

second

Edition (2593553-OXl2)

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LIST

EFFECTIVE

PAGES

Pages

Cover/Copyright

History/Effective Poges

Iii-XXXI

1-1-1-32

2-1-2~47

3-1-,H3

4-1

~4-36

5-1-5-14

6-1

-6-60

7-1-7-19

8~1-8-17

9-1-9~8

10-1

- 10-7

'll-J - 11-9

12·1

- 12-8

13-1-13-12

14-1-14-14

15-1-15-13

16-1

- 16-5

17-1-17-5

18-1-

18·9

19-1-

19-14

20-1-20-3

- 21-13

22-1

-22-15

A-l-A-7

B-l-B-17

c-t

~C-lO

Glossory-1- Glossary-

Index-l

-Index-ll

Registration

Dflerlptlon

Second

Pages o.s<:rlptlon

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Contents

Preface

How

Usethis

Manual

xxi

Key

Terms

and

Abbreviations _. _. .. ..

. ... ..... .

....

. .. . . .

xxII

Technical Assistance _. ....... ... ...... .... .. ... . .. .. . ... . . xxii

Ordering

Replacement

Parts _. .... . . xxii

Quick

Start

Introduction _ _... ... . . xxiv

What

You

Need

for a

Quick

start

_...............................................

xxiv

Insert

the

CPU _.. _

xxv

Select

the

Supply Voltage _

... . . . xxvi

Insert

the

I/O

Modules _ ...... .. ... xxvi

Connect

the

Wiresfor Line Power .. _ ___

xxvII

Connect

the

I/O

Module

Wiring _.. .. .. ..... .

xxvIIi

Connect

InputSwitch _ _......................

xxviii

Attach

the

MIU _ _._.. . ..... ...... .. . .... .. . xxlx

Clear

the

Memory

_ _. . ..... .. . xxx

Enter AProgram _. . .... ...... .. .. .... . . xxxi

Chapter

1 System Specifications

1.1 ProductSummcuy . . . . •••••••. . •••. . . . . . . . ••••. •. . . .

. . ••. . ••

•

. •. .

. . 1·2

TI425

CPU 1·2

TI430CPU 1-2

TI435

CPU 1-2

TI405

Expansion Unit _ _.

........

.. .

. ..... .. . 1-2

Machine

stage

Programming _. ... .. . .... . . . 1.2

Handheld

Programmer.

......................................................... 1·2

Memory

Cartridges 1·4

Base Units _...... ... . 1-4

TI405

I/O

........................................................................ 1-4

Cassette Program

storage.......

1-4

1.2 CPUSpecifications

....

•••••••••

. ..

. . . ••••. •••••

......

•••

. ...

. •• 1·5

1.3 Base Specifications 1-10

1ADiscrete Input

Module

Specifications •

...

. . •••

•••••.

••••

....

•••• 1·

1.5 Discrete

Output

Module

Specifications.

•••••••.

..••••

•.

•••••••

. .. 1-13

1.6

Input

Simulator

Module

Specifications 1-16

1.7 Expansion

Un"

Specifications 1·17

1.8

Calculating

Power Requirements 1·18

Calculating

PowerRequirements Usinga CPU

............

1-20

CalCUlating PowerRequirements inExpansion Bases. ...........................

1-21

Contents III

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2-3

2-4

2--4

2-5

2-<>

2-7

2-8

2-6

2-9

2-10

2-11

2-12

2-13

2-14

2-16

2-18

2-16

2-19

1.9 Progrornmlng

and

Progrom StorageSpecifieClllol\$ . . . . . ••

....

••••••

•••••. •. . .. . • 1-23

MIU Peripheral Port _ _ _. _. . . . . . . . . . . . . . . . . . 1-23

1.10 Peripheral InterfacePorl$. . •.. ... ... . .•

••

•••. .. .. . . ••

•••

••

•

•••

. •• 1-25

Programmer

Port . . .. . . . 1-25

Serial

Interface

Port

. _

. _ 1-26

CPU Protocols 1·26

Protocols

Supported

each

Port _ _. . . . . . . . . . . . . . . . . . .. . . . 1-26

CPU Restrictions

when

Using

K-sequence

_ _

. _. . . .. . . . 1-29

Using lG-bit

Modems

_.......

1-30

Using

11S0FT

Release 2.01 in

Bottom

Port

. .

...

. . . 1-30

Determining

TISOFT

Protocol

_. _.

1-31

11S0FT

Restrictions _ _

1-31

Subroutine

FOR/NEXT

Loop

stage

(ll435

Only)

......................

1-32

UVPROM

Cartridge

with

11435

_..............

1-32

TI425

with

HSC

_ _

. . . . . . . . .. . . . 1-32

SP53

with

FINDInstruction

_. _ _

.. .

1-32

Serial Port

11435

. .. . . . 1-32

MOVMC

Instruction

_. _. . . . . . 1-32

Chapter

2Installation

2.1

Safety

Guldelln.

. .

2.2

Safety

ConslderatlQl1$ .

Disconnecting

Power _ .

Disconnecting

Power

for

Emergency

Conditions

Bypassing PLC

tor

Machine

_ .

Enclosure

Selection

_ _ .

Temperature

Considerations _. _

_ _. _ .

2.3 Grounding .

Grounding

the

Equipment

Single-Point

Grounding

GUidelines

for

Ground

Connections

2.4 Wiring Guidelines .

2.5 Avoiding Electrical Noise .

Definition

and

Source .

Handling

Noise Problems _ .

Noise Suppression .

Isolation .

2.6

Base

Installation .

Base

Configuration

Rules .

Base

Mounting

Dimensions .

2.7 setting

the

CPUDlpswttch .

Selecting

the

CPUBattery

Backup

Selecting

the

Network

Address

Default

_ - .

Selecting

the

Serial Port

Baud

Rate

_ .

Contents

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2.8

Instc:dllng

the

CPU

and

Expansion

Unit 2-20

Installing

the

CPU

and

Exponslon Unit 2-20

Connecting

the

Line Power Wirlng .. . . .. ... ... .... .

.. . .. .

...

. .. .. . ... .. . .

2-21

Selecting 110VAC Supply Voltoge . ... .. .

....

...

. .. .. . ... ... .

2-22

Selecting 220 VAC Supply Voltoge

2-22

2.9

Instc:dling

the

I/O

Modules 2-25

Inserting

the

I/O

Modules in

the

Bose _. 2·25

Wlrlng

the

I/O

Modules

... . .. . .... .. ..

.. .. . .

....

......... ....

2-26

2.10

Instc:dllng

the MIU 2·27

Connecting

the

MIU

the

CPU

2-27

Adjusting

the

MIUs

Contrast

. .. .

.....

2-28

2.11 SettIngthe

CPU

Operating Mode 2-29

CPU

LEDs

. .. . .. .. . ..... ... .... ... . .. . .. ... .

2-29

CPU Keyswitch _ _

.. .

2-29

TERM

Mode

2-29

2.12 Configuring

the

I/O

2-30

Automatic

I/O

Configuration _ _.... ... .

2-30

Defining Your

I/O

Configuration

(T1435

only) _..

2-32

2.13

I/O

Module Numbering Notation.

...

....

. ..

....

... .

2-34

2.14 Wiringthe Input

Modules...

.. ..

. ...

. .. . .

2-35

2.15 Wiringthe Output Modules 2·40

2.16 Connectlng the InputSimulator Module .

. .

. ..

....

.. ..

....

. ..

2·47

PPX:U---D5S

Input

Slmulotor

Module

2-47

Chapter 3Troubleshooting

and

Maintenance

3.1

Introduction....................................................................

3-2

3.2 PPX:U-G1Nllntenupt Input Module, a

ReacJ/Write

Shared

RAM

on MIU 3-3

PPX:U-Q1Nllnterrupt Input

Module...............................................

3-3

Reod

ono

Write Shared RAM (AUX47

MIU) 3-3

3.3

I/O

staluslndlcatloll$on the MIU 3-5

Using

the MIUto

Troubl8$hOOf

Your

System 3·6

Dlsploylng ErrorMessages _ _._.. . .. .. .. . .. .. .. . 3-6

ErrorAnolysls.................................................................... 3-6

Monitoring V-Memorywith

the

MIU _

.. .. .... ... . . . 3-6

MonitoringTimer Current

volues

with

the

MIU

................................... 3-7

Chonging

V-memory Values with

the

MIU 3·7

Monitoring Discrete

I/O

Pointswith

the

MIU _.. . .... ... .. . 3-8

Using

Test

Mode

.... . . 3-9

Using

Test-Run

Mode

_._..........................

3-10

Holding

Output

states _ : ' 3-12

DiSPlaying

the

Current

Scon

Time . _. . .... . ... .... ... ..

.. ... 3-13

DiSPlaying

the

Firmware Level _ _

....

. .

............... ...

3-13

Contents V

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3.5 Selt-fest Funclions

for

ftMo

MIU

....

. . . •••••••

••. •. . . . . . . . . . . . •• ••.

••••••

••• 3-14

Starting

the

MIUTests..........................................................

3--14

Testing

the

Keyboard

3-14

Testing

the

Display

.....•........................................................

3-14

Testing

the

Backlight

3-14

Testing

the

Cassette

Port 3-15

Testing

the

Memory

Cartridge

3-15

Exiting

the

MIU

.....

....

...................

................................

3-15

3.6 VClIldcltlng

PJogrom

3-16

Checking

the

Syntax

Program.

............................................

3-16

Checking

for

Duplicate

References , ,. , . . . . . . .. . . . . . . . .. .

3-16

3.7 Testing

the

I/O

Synm

WIth

the

MIU 3-17

3.8 Forcing

I/O

Points

3-18

3.9

Detecting

FClIled

I/O

Modules

3-19

I/O

Error

LED

3-19

Terminal BlockLED

and

Fuse

LED

3--19

I/O

ErrorMessages

the

MIU . .. .. .

3--20

Trapping

I/O

ErrorsIn a Program

3-21

3.10 Preventive Maintenc:ance 3-22

CPU Battery

Replacement

3-22

Memory

Cartridge

Battery

Replacement

. . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . .. .. .

3-23

Chapter

4Programming

the

SIMATIC TI405

4.1

4.2

4.3

Identifying

the

MIU Keys .

The PPX;5-lOP

Machine

Interface

Unit .

First

Level

Key

Functions .

Second

Level Key Functions .

Enterlng Programs .

Key

Sequence

Termination .

Displaying

the

Program

Contents

Correcting

Errors

Inserting Instructions .

Deleting

Instructions .

Locating

Specific

Instruction .

Searching

and

Replacing

Instructions m435 Only) .

Formatting

Numbers

Error

Codes

Range

Correction

AUXlll(lry

Functions .

Using

Memory

cartridges .

Inserting a

Memory

Cartridge

Removing

Memory

Cartrldge

Write-protecting

Memory

Cartridge

4-2

4-4

4-6

4-8

4-9

4-10

4-12

4-14

4-16

vl Contents

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4.5

4.6

4.7

4.8

4.9

4.10

Naming

Your

ProgrCll'l'\$

Using

PCl$$Words

Storing

and

Retrieving

ProgrCll'l'\$

Retrieving aProgram from

the

CPU .

Storing aProgram in

the

CPU .

Storing aProgram

Cassette Tape .

Retrieving aProgram from

the

Cassette Tape .

Storing aProgram In

EEPROM

Erasing

the

EEPROM

Program .

Storing aProgram In a UVPROM .

Erasing

the

UVPROM Program .

Data

Formats .

Specifylnga

V-Memory

Address .

Interpreting

V-Memory

Contents

Memory

Map

and

SClltingRetentive

Memory

Ranges .

Selecting Ranges .

Setting Retentive

Memory

4-17

4-18

4-20

4-21

4-22

4-24

4·25

4-26

4-27

4-28

4·29

4-29

4-30

4·32

4-32

4-34

Chapter

5 Relay LadderLogic Programming

5.1

Programming

Guidelines S-2

5.2 Entering

common

LadderLogic

Networks.

....

•

....

•

....

•..

•

....

• S·3

Entering aSimple

Network.

...................................................... 5·3

Entering

Contacts

InSeries(AND) ................................................ 5-4

Entering SeriesBranches in Parallel (OR

STR)

5-5

Entering Parallel

Contacts

in Series

(AND

STR)

..................................... 5-6

Entering a

Complex

Ladder

Program 5-7

5.3 Using

the

Accumulator

....

•

....

•••••

••••

•••

. .

•

. . . 5-9

5,4

Subroutine Programming 5-11

5.5 Interrupt Programming 5-12

5.6

Calculating

SCan

nrne

5-13

Chapter

6StageProgramming

6.1

Stage

Programming.

•••

. . . . . •••

••

....

•

....

...

••

....

••

....

•

....

••.

6·3

Introduction

6-3

ContinuouslyRunning

Stage

. .. .

.... ..

. .. . . . ..

....

. . . .

....

. . ..

.. ..

.. . .. . . . 6·5

Stage

Numbering

............................................................... 6-5

Connecting

Stages 6-6

Stage

Controlling

the

Some Points 6-7

Passing Status

Between

Stages 6-7

Outputs

6-8

Stage

Condition

6-9

Contents

vll

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6.2 Building 0Stage Program 6-10

Using

stage

Simple.

.........................................................

6-10

Designing _.....................................................

6-10

Adding

I/O

Points .

.... ..

......

.. . . .. .. ....

..... .. . .. .. ..

. .. .

....

6-11

Programming...................................................................

6-13

Programming In

stage

_.. . .... .. . . ... ... . .. .... . .... . ... .

6-15

6.3

Advantages

steig.

Progranvning

•..

. ••

•••

•

••.

. • •

•••

•

••• 6-19

Documentation

-... .

6-19

Modular

Design.

.. . .

... ..

..........

.. . .. ..

. .. . .. ..

... .

6-19

Debugging

Programs 6-19

Maintenance

_..............

6-20

s.tting

the

CPU

Program

Mode

. . 6-21

6.5 A

Simple

stage

Programmlng

Example..

. .. .. . . .. •.

••••.. .. . ... . .. .. .

••

•••• 6-22

Diagram Symbols _..... .. . .. .. .... .. ....

6-22

Start-Stop

Example..................

6-23

Running

the

Program _... .. . .

6-27

Details

Program

Operation

..... . .. ... . .. .. ....

6-27

6.6 An

Intermediate

stage

Programming Example 6-28

Diagram

Symbols

..............

6-28

Conveyor

Line Example ..

......... ..

....

.. ..

.. .

6-30

Entering Stage 000

_ _ _..............

6-32

Entering

Stage

001 . _

.................................•.........

_..............

6-33

Entering

Stage

002 ............................................................

6-34

Entering Stage003

...

. ... .

........

....

.. ...

... .... . .

.. . . .. . . .. .

. .. .

....

6-35

Running

the

Program 6-36

Program

Operation

...........................................................

6-36

Ending

the

Program.

.. ... . ....

....

...

.. .

....

... ....

.. .

. .. .

... .... .

6-36

6.7

Advaneed

StageProgramming Example 6-37

Diagram

Symbols .............................................................

6-37

Praduct Finishing

Example.

....................................................

6-38

Entering Stage000 . .. . . .. . .

......

.. .

... .... .. ... .

.. .

.. . .

....

6-42

Entering

stage

001 _..

.... .. .

... ....

.. ..

.. .....

.. . .. .. .

6-43

Entering

stage

002 ............................................................

6-44

Entering

stage

003 _... ...

......

... .. .. .

....

... ....

...

.. ..

.. .

6-44

Entering

Stage

004 _. .. .. .. . . .... .. . .. . .....

6-45

Entering Stage005 . .. . .

...

....

... .. .. .

. ... .. ..

.. ....

.. .. .

.. ..

.. .

6-47

Entering Stage 006 : .. .

.. ..

....

.... .. .... .. . .. .

.. . . .. . .

6-48

Entering Stage 007 _..

......

. ... .. .. . .... . ..

.. . . .. ..

....

6-49

Entering

stage

010 ... . . .. .

......

.. .

.....

..... ............

.. . .

....

6-50

Entering

stage

011

6-51

Entering

stage

012 _ _.. .

6-51

Entering Stage 013 6-52

Entering Stage 014 6-52

Entering Stage 015 .. 6-53

Entering Stage 016 6-53

Entering Stage 017 _ _..

. ..

. . .... .

6-54

viii Contents

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