Siemens SINAMICS DCM 6RN User manual

www.siemens.com/drives

Excitation Unit

SINAMICS DCM

Type 6RN

Reference Manual

Edition 02/2019

Tests carried out on drives

This documentation pertains to

SINAMICS DCM

F03

14.02.2019 15:27

V8.00

Excitation Unit

SINAMICS DCM

Type 6RN

Reference Manual

This documentation pertains to

SINAMICS DCM

F03

Edition 02/2019

Introduction 1

General scope of services 2

Tests 3

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be

used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property

damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified

personnel are those who, based on their training and experience, are capable of identifying risks and avoiding

potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended or

approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described.

Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this

publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Process Industries and Drives

Postfach 48 48

90026 NÜRNBERG

GERMANY

Document order number: 8888888888-000088

Ⓟ 02/2019 Subject to change

Table of contents

1 Introduction...................................................................................................................................................7

2 General scope of services ............................................................................................................................9

2.1 Routine test ............................................................................................................................11

2.2 Visual inspection ....................................................................................................................12

2.3 Function tests.........................................................................................................................13

2.4 Insulation test .........................................................................................................................14

3 Tests...........................................................................................................................................................15

3.1 Visual inspection ....................................................................................................................16

3.1.1 Rating plate ............................................................................................................................16

3.1.2 Housing degree of protection .................................................................................................16

3.1.3 Electrical cabinet components ...............................................................................................17

3.1.4 Cable installation....................................................................................................................17

3.1.5 Cable markings ......................................................................................................................18

3.1.6 Setting values of circuit breakers, if used...............................................................................18

3.1.7 Dimensions ............................................................................................................................18

3.2 Function test...........................................................................................................................20

3.2.1 Connecting the excitation equipment .....................................................................................20

3.2.2 Voltage test ............................................................................................................................20

3.2.3 Current limitation test .............................................................................................................21

3.2.4 External EMERGENCY OFF..................................................................................................21

3.2.5 Temperature monitoring of the de-excitation resistor.............................................................22

Index...........................................................................................................................................................23

SINAMICS DCM 6RN F03

Reference Manual Rev.201902141527 SINAMICS DCM 5

Table of contents

SINAMICS DCM 6RN F03

6Reference Manual Rev.201902141527 SINAMICS DCM

Introduction 1

This document describes the preconditions when testing drives. The fulfillment of these

preconditions is the basis for achieving the smoothest possible testing process and maximum

possible customer satisfaction.

The following drive tests are described:

● Routine tests

● Tests that are offered as standard

Note

If the scope of testing and inspection cannot fulfill all customer requirements, please consult

your Siemens sales advisor at head office.

SINAMICS DCM 6RN F03

Reference Manual Rev.201902141527 SINAMICS DCM 7

Introduction

SINAMICS DCM 6RN F03

8Reference Manual Rev.201902141527 SINAMICS DCM

General scope of services 2

A variable-speed drive can include the following components:

● Induction motor, synchronous motor or PEM motor with or without speed encoder

● SINAMICS drives

● Drive transformer

● Cooling unit for water-cooled drives

● Small PLCs with drive functionality.

The Nuremberg Vogelweiherstrasse factory offers test equipment adapted to these types of

systems.

Note

Contact your sales person if additional components must be taken into account for your

particular project.

Scope of services offered

Unless otherwise stated in the quotation, the scope of services includes all activities,

equipment, materials and expendables required to perform the specified tests. The deadline

and testing period stated, and the quoted cost, can be met only if all the test and inspection

procedures to be performed are clarified in detail in advance. Due to the high capacity utilization

of the associated equipment, it might not be possible to carry out individual inspections and

tests that are requested late if the planned test is already in progress.

If you have received specific requirements from your customer, please send these as soon as

possible – with the necessary key data – to the Nuremberg Vogelweiherstrasse factory.

Sequence of a customer acceptance

A customer acceptance test is generally executed in the sequence:

1. Installation and commissioning of the components before the customer arrives.

2. Kickoff with presentation of the test schedule and discussion of individual steps in the

acceptance test workflow.

3. Execution of the tests according to the test schedule

4. Discussion of the test results

5. Preparation of test documentation for the customer.

The test documentation is created before or after the customer leaves depending on the

scope of testing and the time schedule.

SINAMICS DCM 6RN F03

Reference Manual Rev.201902141527 SINAMICS DCM 9

Components provided by customer

Components provided by the customer must be available in plenty of time so that tests can be

carried out on time. The Nuremberg Vogelweiherstrasse factory has no access to components

that are not within the PD LD scope of supply. This also applies to components ordered from

other Siemens' Groups. The technical data for these components is required at the latest eight

weeks before the start of the acceptance test, e.g.:

● Dimensions

● Weights

● Energy Requirement

● Interfaces

Location of the customer acceptance

All customer acceptance tests in the test fields for drives are performed as part of the

manufacturing process.

Note

Limited number of persons in the test field

For safety reasons, the number of persons in the test field is limited. In addition to the regional

sales partner, only two persons from the customer are permitted in the test field at the same

time.

Note

Test without load motors or multipulse infeeds via transformers in the test field

Some tests are simulated or performed in test mode with limited rated data.

Note

Tests with the customer's own cooling units or excitation equipment

If the customer's own cooling units or excitation equipment are to be tested, a system test can

be ordered with option F97.

General scope of services

SINAMICS DCM 6RN F03

10 Reference Manual Rev.201902141527 SINAMICS DCM

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