SICK CLV63 Series Manual

TECHNICAL INFORMATION

CLV62x, CLV63x and CLV64x with IP69K Protec‐

tive Housing

Bar Code Scanners

Described product

CLV62x, CLV63x and CLV64x in IP69K protective housing

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is only

permissible within the limits of the legal determination of Copyright Law. Any modifica‐

tion, abridgment or translation of this document is prohibited without the express writ‐

ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

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Subject to change without notice

Contents

1 About this document........................................................................ 4

1.1 Information on the Technical Information............................................... 4

1.2 Explanation of symbols............................................................................ 4

2 Safety information............................................................................ 6

2.1 Intended use............................................................................................. 6

2.2 Improper use............................................................................................. 6

2.3 Hazard warnings and operational safety................................................. 6

2.3.1 Laser radiation......................................................................... 6

3 Product description........................................................................... 10

3.1 Product ID.................................................................................................. 10

3.1.1 Type label................................................................................. 10

3.2 Design........................................................................................................ 11

3.3 Scope of delivery....................................................................................... 13

3.4 Differences between devices in IP65 standard housing and devices

in IP69K protective housing..................................................................... 14

3.5 Reading fields........................................................................................... 15

4 Transport and storage....................................................................... 18

4.1 Bar code scanners CLV62x, CLV63x and CLV64x with IP69K protec‐

tive housing............................................................................................... 18

5 Mounting............................................................................................. 19

5.1 Overview of mounting procedure............................................................. 19

5.2 Mounting requirements............................................................................ 19

5.3 Mounting options...................................................................................... 19

5.4 Mounting the protective double bushing on the protective housing..... 20

5.4.1 Assembly with use of the Ethernet connection..................... 20

5.4.2 Assembly without use of the Ethernet connection................ 22

6 Electrical installation........................................................................ 24

6.1 Safety......................................................................................................... 24

6.1.1 Notes on electrical installation............................................... 24

6.2 Prerequisites for safe operation of the device in a system.................... 25

6.3 Pin assignment of the connections......................................................... 25

7 Technical data.................................................................................... 27

7.1 Bar code scanner CLV62x in IP69K protective housing......................... 27

7.2 Bar code scanner CLV63x in IP69K protective housing......................... 29

7.3 Bar code scanner CLV64x in IP69K protective housing......................... 31

8 Accessories........................................................................................ 34

8.1 Brackets.................................................................................................... 34

8.2 Cables........................................................................................................ 34

CONTENTS

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Subject to change without notice

1 About this document

1.1 Information on the Technical Information

This Technical Information supplements the respective operating instructions and

describes mounting and electrical installation of CLV62x, CLV63x and CLV64x bar code

scanners which are equipped with an IP69K protective housing.

The operating instructions for the individual product families can be downloaded online

from the respective product page on the Internet.

Table 1: Operating instructions for the CLV62x, CLV63x and CLV64x bar code scanners

Device Material number

Operating

instructions

German

Material number

Operating

instructions

English

Material number

Operating

instructions

French

Product page

CLV62x 8011964 8011965 8019585 www.sick.com/

CLV62x

CLV63x 8019587 8019588 8019589 www.sick.com/

CLV63x

CLV64x 8019587 8019588 8019589 www.sick.com/

CLV64x

This Technical Information contains the device-specific information on the device,

mounting and electrical connection. See the operating instructions of the respective

product family for more information.

Adherence to all the specified safety notes, warnings and guidelines in this Technical

Information and in the corresponding operating instructions is a prerequisite for work‐

ing safely.

This Technical Information is intended to be used by qualified personnel and electrical

specialists.

NOTE

Carefully read this Technical Information and the operating instructions of the bar code

scanner before carrying out any work with the device.

1.2 Explanation of symbols

Warnings and important information in this document are labeled with symbols. The

warnings are introduced by signal words that indicate the extent of the danger. These

warnings must be observed at all times and care must be taken to avoid accidents, per‐

sonal injury, and material damage.

DANGER

… indicates a situation of imminent danger, which will lead to a fatality or serious

injuries if not prevented.

WARNING

… indicates a potentially dangerous situation, which may lead to a fatality or serious

injuries if not prevented.

CAUTION

… indicates a potentially dangerous situation, which may lead to minor/slight injuries if

not prevented.

1 ABOUT THIS DOCUMENT

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Subject to change without notice

NOTICE

… indicates a potentially harmful situation, which may lead to material damage if not

prevented.

NOTE

… highlights useful tips and recommendations as well as information for efficient and

trouble-free operation.

ABOUT THIS DOCUMENT 1

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Subject to change without notice

2 Safety information

2.1 Intended use

The device consists of a bar code scanner of the product family CLV62x, CLV63x or

CLV64x in the Ethernet version with a protective housing with enclosure rating IP69K.

The protective housing comprises two parts, the bar code scanner that is permanently

installed in the protective housing at the factory and the supplied protective double

bushing including sealing materials for the two electrical connections.

The device is protected against water from high-pressure or steam cleaners and against

dust subject to use of the corresponding cables and correct mounting. For the specifi‐

cation, see "Technical data", page 27

NOTICE

The following requirements must be met in order to achieve the IP69K enclosure rating:

•Use only the connection cables specified by SICK.

•Seal the two cable outlets at the protective double bushing with the corresponding

O-rings.

The O-rings are included in the device scope of delivery and are matched to the outer

diameters of the plug connectors.

The device is an intelligent, opto-electronic SICK ID sensor and is used for automated,

fixed identification and decoding of bar codes on moving or stationary objects. The

device transmits the data content of the decoded bar codes to a higher-level control

(PLC) for coordinating further processing.

SICK AG assumes no liability for losses or damage arising from the use of the product,

either directly or indirectly. This applies in particular to use of the product that does not

conform to its intended purpose and is not described in this documentation.

2.2 Improper use

■The protective housing of the factory-installed bar code scanner must not be

opened.

■The device must not be used in explosion-hazardous areas.

■The device does not constitute a safety-relevant device according to the EC

Machinery Directive (2006/42/EC).

■Any other use that is not described as intended use is prohibited.

■Any use of mounting accessories not specifically approved by SICK AG is at your

own risk.

2.3 Hazard warnings and operational safety

To reduce health risks and to avoid dangerous situations, observe the safety notes and

warnings set out in the following chapters of these operating instructions.

2.3.1 Laser radiation

The devices work with a red light laser diode in the wavelength 655 nm. They corre‐

spond to laser class 2.

2 SAFETY INFORMATION

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Subject to change without notice

CAUTION

Optical radiation: Laser class 2

The human eye is not at risk when briefly exposed to the radiation for up to 0.25 sec‐

onds. Exposure to the laser beam for longer periods of time may cause damage to the

retina. The laser radiation is harmless to human skin.

■Do not look into the laser beam intentionally.

■Never point the laser beam at people's eyes.

■If it is not possible to avoid looking directly into the laser beam, e.g., during com‐

missioning and maintenance work, suitable eye protection must be worn.

■Avoid laser beam reflections caused by reflective surfaces. Be particularly careful

during mounting and alignment work.

■Do not open the housing. Opening the housing may increase the level of risk.

■Current national regulations regarding laser protection must be observed.

It is not possible to entirely rule out temporary disorienting optical effects, particularly

in conditions of dim lighting. Disorienting optical effects may come in the form of daz‐

zle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color vision,

for example.

Output of laser radiation at the device

The entire reading window is a laser output aperture.

1 2

3 3

Figure 1: Reading window and output aperture of laser radiation in IP69K protective housing

1Bar code scanners CLV62x, CLV63x and CLV64x with front reading window

2Bar code scanners CLV63x and CLV64x with oscillating mirror and side reading window

3Reading window and laser output aperture

NOTE

No maintenance is required to ensure compliance with Class 2 laser.

Warning symbol on the device

The laser warning label is lasered onto the protective housing. The type label is

attached on the housing side of the connections.

In addition to other information, the type label also contains the laser output data. This

data consists of: Laser output power (maximum/average), wavelength or wavelength

range, and pulse time duration, see "Type label", page 10.

SAFETY INFORMATION 2

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Subject to change without notice

Figure 2: Position of type label and laser warning label on the IP69K protective housing

1Bar code scanners CLV62x, CLV63x and CLV64x with front reading window

2Bar code scanners CLV63x and CLV64x with oscillating mirror and side reading window

3Position of the type label

4Position of the laser warning label

Figure 3: Inhalt des Laserwarnschildes am Gerät

What the laser warning label means: Laser radiation – Never look into the light beam –

Laser class 2

NOTE

Additional laser warning label

If the laser warning label applied to the protective housing is concealed when the

device is installed into a machine or paneling, the laser beam output aperture must be

suitably labeled. For this purpose, an additional warning label of the same type must be

applied next to the output aperture.

Controlling the laser diode

NOTE

The CLV62x, CLV63x and CLV64x bar code scanners in IP69K protective housing do not

have an externally visible visual indicator (LED) for laser diode activity.

When operating properly, the device only switches the laser diode on if there is an

object in the reading area, or if a reading is required (cyclic reading operation).

A laser timeout can switch off the laser diode automatically in this type of object trigger

control if the pulse has stopped for too long (e.g. the conveyor system has stopped). In

this case, the current internal reading interval of the device remains open.

Irrespective of the selected configuration type, the laser timeout can be set as follows:

2 SAFETY INFORMATION

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Subject to change without notice

•Using the SOPAS ET configuration software, on the Illumination Control device page

•During GSD configuration with the “10_Object Trigger Ctrl” module (PROFINET/

PROFIBUS)

At the default setting, laser timeout is deactivated.

The laser diode is permanently or repeatedly switched on in the following device sta‐

tuses:

■In the “Percentage Evaluation” and “Auto Setup” operating modes (only used tem‐

porarily for configuration or diagnosis)

■In reading operation in the PSDI types “Auto pulse” (adjustable duty cycle) or

“free.”

If timeout is activated, it will have no effect here.

SAFETY INFORMATION 2

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Subject to change without notice

3 Product description

3.1 Product ID

3.1.1 Type label

The type label is attached on the housing side with the electrical connections.

D-79276 Reute

Made in Germany

CLV631-0831S01

P/N: 1062070

S/N: 1249 0001

DC 18...30V 8.5W

Imax=800mA

Pmax=7.0mW

P<1.0mW average

λ=655nm

Pulse duration <80μS

MAC 00:00:00:00:00:00

Manufactured: April 2017

Figure 4: Type label on IP69K protective housing (example)

1Type designation

2Part number

3Serial number

4Supply voltage and power consumption

5Maximum current consumption

6Maximum laser output

7Average laser output

8Laser wavelength

9Laser pulse duration

ßMAC address

àDate of manufacture

3 PRODUCT DESCRIPTION

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Subject to change without notice

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