SICK CLV60 series User manual

OPERATING INSTRUCTIONS

CLV60x

Bar code scanners

Described product

CLV60x

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is only

permissible within the limits of the legal determination of Copyright Law. Any modifica‐

tion, abridgment or translation of this document is prohibited without the express writ‐

ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

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Subject to change without notice

Contents

1 About this document........................................................................ 5

1.1 Information on the operating instructions.............................................. 5

1.2 Explanation of symbols............................................................................ 5

1.3 Further information................................................................................... 6

2 Safety information............................................................................ 7

2.1 Intended use............................................................................................. 7

2.2 Improper use............................................................................................. 7

2.3 IP technology............................................................................................. 7

2.4 Limitation of liability................................................................................. 8

2.5 Modifications and conversions................................................................ 8

2.6 Requirements for skilled persons and operating personnel.................. 8

2.7 Operational safety and particular hazards.............................................. 9

3 Product description........................................................................... 10

3.1 Scope of delivery....................................................................................... 10

3.2 Type code.................................................................................................. 10

3.3 Type label.................................................................................................. 10

3.4 Status indicators....................................................................................... 11

3.5 Product features and functions (overview)............................................. 12

3.6 Operating principle................................................................................... 12

3.6.1 Object trigger control............................................................... 13

3.7 Reading operation mode.......................................................................... 13

4 Transport and storage....................................................................... 15

4.1 Transport................................................................................................... 15

4.2 Unpacking.................................................................................................. 15

4.3 Transport inspection................................................................................. 15

4.4 Storage...................................................................................................... 15

5 Mounting............................................................................................. 16

5.1 Overview of mounting procedure............................................................. 16

5.2 Mounting instructions............................................................................... 16

5.3 Mounting location..................................................................................... 16

5.3.1 Basic alignment of the scan line to the bar code.................. 16

5.3.2 Reading distance to the bar code and aperture angle α...... 17

5.3.3 Angle alignment of the device................................................. 17

5.3.4 Avoidance of surface reflections............................................ 17

5.3.5 Counting direction of the reading angle and the code angle 18

5.4 Mounting the device................................................................................. 18

6 Electrical installation........................................................................ 20

6.1 Safety......................................................................................................... 20

6.1.1 Notes on the electrical installation......................................... 20

6.2 Prerequisites for safe operation of the device........................................ 20

CONTENTS

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6.3 Interface description................................................................................ 23

6.4 Wiring interfaces....................................................................................... 24

6.4.1 Connecting the supply voltage................................................ 24

6.4.2 Wiring the data interface......................................................... 25

6.4.3 Wiring digital switching inputs................................................ 25

6.4.4 Wiring digital switching outputs.............................................. 26

7 Commissioning.................................................................................. 28

7.1 Overview of the commissioning steps..................................................... 28

7.2 SOPAS ET configuration software............................................................ 28

7.3 Initial Commissioning............................................................................... 28

7.4 Fine adjustment and further configuration............................................. 28

8 Operation............................................................................................ 30

8.1 Operating options..................................................................................... 30

9 Maintenance...................................................................................... 31

9.1 Maintenance............................................................................................. 31

9.2 Cleaning..................................................................................................... 31

10 Troubleshooting................................................................................. 33

10.1 Overview of possible errors and faults.................................................... 33

10.2 Detailed fault analysis.............................................................................. 33

10.2.1 LEDs on the device.................................................................. 33

10.2.2 System information.................................................................. 33

10.3 Status log.................................................................................................. 33

10.3.1 Displaying the status log......................................................... 34

10.4 Repairs...................................................................................................... 34

10.5 Returns...................................................................................................... 34

10.6 Disposal..................................................................................................... 34

11 Technical data.................................................................................... 35

11.1 Features.................................................................................................... 35

11.2 Performance............................................................................................. 36

11.3 Interfaces.................................................................................................. 37

11.4 Mechanics/electronics............................................................................. 37

11.5 Ambient data............................................................................................. 39

12 Annex.................................................................................................. 41

12.1 EU declaration of conformity / Certificates............................................. 41

12.2 Certification according to UL62368........................................................ 41

12.3 Licenses.................................................................................................... 41

CONTENTS

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Subject to change without notice

1 About this document

1.1 Information on the operating instructions

These operating instructions provide important information on how to use devices from

SICK AG.

Prerequisites for safe work are:

•Compliance with all safety notes and handling instructions supplied.

•Compliance with local work safety regulations and general safety regulations for

device applications

The operating instructions are intended to be used by qualified personnel and electrical

specialists.

NOTE

Read these operating instructions carefully before starting any work on the device, in

order to familiarize yourself with the device and its functions.

The instructions constitute an integral part of the product and are to be stored in the

immediate vicinity of the device so they remain accessible to staff at all times. Should

the device be passed on to a third party, these operating instructions should be handed

over with it.

These operating instructions do not provide information on operating the machine or

system in which the device is integrated. For information about this, refer to the operat‐

ing instructions of the specific machine.

1.2 Explanation of symbols

Warnings and important information in this document are labeled with symbols. The

warnings are introduced by signal words that indicate the extent of the danger. These

warnings must be observed at all times and care must be taken to avoid accidents, per‐

sonal injury, and material damage.

DANGER

… indicates a situation of imminent danger, which will lead to a fatality or serious

injuries if not prevented.

WARNING

… indicates a potentially dangerous situation, which may lead to a fatality or serious

injuries if not prevented.

CAUTION

… indicates a potentially dangerous situation, which may lead to minor/slight injuries if

not prevented.

NOTICE

… indicates a potentially harmful situation, which may lead to material damage if not

prevented.

NOTE

… highlights useful tips and recommendations as well as information for efficient and

trouble-free operation.

ABOUT THIS DOCUMENT 1

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1.3 Further information

NOTE

Further documentation for the device can be found on the online product page at:

•www.sick.com/CLV60x

The following information is available for download there:

•Model-specific online data sheets for device variants, containing technical data,

dimensional drawing, and specification diagrams

•EU declaration of conformity for the product family

•Dimensional drawings and 3D CAD dimension models in various electronic for‐

mats

•These operating instructions, available in English and German, and in other lan‐

guages if necessary

•Other publications related to the devices described here

•Publications dealing with accessories

1 ABOUT THIS DOCUMENT

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2 Safety information

2.1 Intended use

The CLV60x bar code scanner is an intelligent, opto-electronic ID sensor and is used for

automatic, fixed identification and decoding of bar codes on moving or stationary

objects. The data content of the decoded bar codes is transmitted via the device to a

higher-level control (PLC) or an industrial computer for coordinating processing.

NOTE

The bar codes to be read must comply at least with quality level C in accordance with

ISO/IEC 15416.

The product variants with connecting cable and USB plug are not designed for rough

industrial environments with strong electromagnetic interference. During installation,

make sure that no sources of interference are in the direct vicinity of the product. Use

the USB devices in offices or in applications with similar ambient conditions (e.g.

libraries or laboratories).

SICK AG assumes no liability for losses or damage arising from the use of the product,

either directly or indirectly. This applies in particular to use of the product that does not

conform to its intended purpose and is not described in this documentation.

2.2 Improper use

Any use outside of the stated areas, in particular use outside of the technical specifica‐

tions and the requirements for intended use, will be deemed to be incorrect use.

•The device does not constitute a safety component in accordance with the respec‐

tive applicable safety standards for machines.

•The device must not be used in explosion-hazardous areas, in corrosive environ‐

ments or under extreme environmental conditions.

•Any use of accessories not specifically approved by SICK AG is at your own risk.

WARNING

Danger due to improper use!

Any improper use can result in dangerous situations.

Therefore, observe the following information:

■Device should be used only in accordance with its intended use.

■All information in these operating instructions must be strictly observed.

2.3 IP technology

NOTE

SICK uses standard IP technology in its products. The emphasis is placed on availability

of products and services.

SICK always assumes the following prerequisites:

•The customer ensures the integrity and confidentiality of the data and rights

affected by its own use of the aforementioned products.

•In all cases, the customer implements the appropriate security measures, such as

network separation, firewalls, virus protection, and patch management.

SAFETY INFORMATION 2

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2.4 Limitation of liability

Applicable standards and regulations, the latest state of technological development,

and our many years of knowledge and experience have all been taken into account

when assembling the data and information contained in these operating instructions.

The manufacturer accepts no liability for damage caused by:

■Failing to observe the operating instructions

■Incorrect use

■Use by untrained personnel

■Unauthorized conversions

■Technical modifications

■Use of unauthorized spare parts, consumables, and accessories

With special variants, where optional extras have been ordered, or owing to the latest

technical changes, the actual scope of delivery may vary from the features and illustra‐

tions shown here.

2.5 Modifications and conversions

NOTICE

Modifications and conversions to the device may result in unforeseeable dangers.

Interrupting or modifying the device or SICK software will invalidate any warranty claims

against SICK AG. This applies in particular to opening the housing, even as part of

mounting and electrical installation.

2.6 Requirements for skilled persons and operating personnel

WARNING

Risk of injury due to insufficient training.

Improper handling of the device may result in considerable personal injury and material

damage.

■All work must only ever be carried out by the stipulated persons.

The operating instructions state the following qualification requirements for the various

areas of work:

■Instructed personnel have been briefed by the operator about the tasks assigned

to them and about potential dangers arising from improper action.

■Skilled personnel have the specialist training, skills, and experience, as well as

knowledge of the relevant regulations, to be able to perform tasks delegated to

them and to detect and avoid any potential dangers independently.

■Electricians have the specialist training, skills, and experience, as well as knowl‐

edge of the relevant standards and provisions to be able to carry out work on elec‐

trical systems and to detect and avoid any potential dangers independently. In Ger‐

many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐

lations (e.g. Master Electrician). Other relevant regulations applicable in other

countries must be observed.

The following qualifications are required for various activities:

2 SAFETY INFORMATION

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Table 1: Activities and technical requirements

Activities Qualification

Mounting, maintenance ■Basic practical technical training

■Knowledge of the current safety regulations in the workplace

Electrical installation,

device replacement

■Practical electrical training

■Knowledge of current electrical safety regulations

■Knowledge of the operation and control of the devices in

their particular application

Commissioning, configura‐

tion

■Basic knowledge of the WindowsTM operating system in use

■Basic knowledge of the design and setup of the described

connections and interfaces

■Basic knowledge of data transmission

■Basic knowledge of bar code technology

Operation of the device for

the particular application

■Knowledge of the operation and control of the devices in

their particular application

■Knowledge of the software and hardware environment for

the particular application

2.7 Operational safety and particular hazards

Please observe the safety notes and the warnings listed here and in other chapters of

these operating instructions to reduce the possibility of risks to health and avoid dan‐

gerous situations.

The product is fitted with LEDs of the risk group 0. The accessible radiation from these

LEDs does not pose a danger to the eyes or skin.

WARNING

Electrical voltage!

Electrical voltage can cause severe injury or death.

■Work on electrical systems must only be performed by qualified electricians.

■The power supply must be disconnected when attaching and detaching electrical

connections.

■The sensor must only be connected to a voltage source as set out in the require‐

ments in the operating instructions.

■National and regional regulations must be complied with.

■Safety requirements relating to work on electrical systems must be complied with.

WARNING

Dangerous equipotential bonding currents!

Improper grounding can lead to dangerous equipotential bonding currents, which may

in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical

voltage can cause severe injury or death.

■Work on electrical systems must only be performed by qualified electricians.

■Follow the notes in the operating instructions.

■Install the grounding for the product and the system in accordance with national

and regional regulations.

SAFETY INFORMATION 2

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3 Product description

3.1 Scope of delivery

The delivery of the device includes the following components:

Table 2: Scope of delivery

Item Component Comments

1 Device in the version ordered Depending on version

1 Printed safety notes -

3.2 Type code

The devices of the CLV60x product family are arranged according to the following type

code:

CLV xxx ‒ a b c d e

1 2 3 4 5 6 7

Table 3: Type code

Position Description Characteristic

1 Device name V-scanner code reader

2 Device type 601: Standard range

602: Long range

3 Version 0: Reading window at front

1: Reading window on side (angle 103°)

4 Connection type A: With open cable end

U: USB-A male connector

D: D-SUB male connector, 9-pin

5 Length of cable 1: Cable: approx. 1.5 m

2: Cable: approx. 2.0 m

6 Host interface 0: RS-232

1: USB

7 Supply voltage 0: DC 5 V ±10%

NOTE

Not all combinations are possible according to the type code. The available device vari‐

ants can be found online at:

•www.sick.com/CLV60x

3.3 Type label

The type label gives information for identification of the device.

3 PRODUCT DESCRIPTION

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Table of contents

SICK CLV60 series User manual

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