SICK MultiTask RAY10 Series User manual

OPERATING INSTRUCTIONS

RAY10

MultiTask photoelectric sensors

OPERATING INSTRUCTIONS

RAY10

MultiTask photoelectric sensors

Described product

RAY10

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Production location

SICK Product & Competence Center Americas, LLC

8633 Eagle Creek Parkway

Savage, MN 55378

USA

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is only

permissible within the limits of the legal determination of Copyright Law. Any modifica‐

tion, abridgment or translation of this document is prohibited without the express writ‐

ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

8022198 | SICK

Subject to change without notice 3

Contents

1 General safety notes......................................................................... 5

2 Notes on UL approval........................................................................ 5

3 Intended use...................................................................................... 5

4 Operating and status indicators...................................................... 5

5 Mounting............................................................................................. 5

6 Electrical installation........................................................................ 6

7 Commissioning.................................................................................. 9

8 Troubleshooting................................................................................. 13

9 Disassembly and disposal............................................................... 14

10 Maintenance...................................................................................... 14

11 Technical data.................................................................................... 15

11.1 Electrical and mechanical data............................................................... 15

11.2 Dimensional drawing................................................................................ 16

11.3 Process data structure............................................................................. 16

CONTENTS

48022198 | SICK

Subject to change without notice

1 General safety notes

■Read the operating instructions before commissioning.

■

Connection, mounting, and configuration may only be performed by trained

specialists.

■

2006/42/EG

SAFETY

Not a safety component in accordance with the EU Machinery Directive.

■

When commissioning, protect the device from moisture and contamination.

■These operating instructions contain information required during the life cycle of

the sensor.

2 Notes on UL approval

UL Environmental Rating: Enclosure type 1

3 Intended use

The RAY10 is an opto-electronic photoelectric retro-reflective sensor (referred to as

“sensor” in the following) for the optical, non-contact detection of objects, animals, and

persons. A reflector is required for this product to function. If the product is used for any

other purpose or modified in any way, any warranty claim against SICK AG shall become

void.

4 Operating and status indicators

Figure 1: RAY10-xxxxBM /

RAY10-xxxxBN

RUNLODO

Figure 2: RAY10-xxxxBP

Figure 3: RAY10-xxxxBL

1Potentiometer / LED Indicator yellow: status of received light beam

2Potentiometer / LED Indicator green: supply voltage active

3BluePilot: Signal strength light bar during teach process / AutoAdapt indicator during run

mode

5 Mounting

Mount the sensor and the reflector using suitable mounting brackets (see the SICK

range of accessories). Align the sensor and reflector with each other.

Note the sensor's maximum permissible tightening torque of 0.65 Nm.

GENERAL SAFETY NOTES 1

8022198 | SICK

Subject to change without notice 5

6 Electrical installation

Operation in standard I/O mode:

The sensors must be connected in a voltage-free state (UV = 0 V). The following informa‐

tion must be observed, depending on the connection type:

– Plug connection: note pin assignment

– Cable: wire color

Only apply voltage/switch on the voltage supply (UV > 0 V) once all electrical connec‐

tions have been established.

Operation in IO-Link mode: Connect the device to a suitable IO-Link master and inte‐

grate in the master or control via IODD/function block. The green LED indicator flashes

on the sensor. IODD and function block are available to download from www.sick.com

under the part number.

Explanation of the connection diagram (Tables 1-4):

Alarm = alarm output (see table 3 and table 7)

MF = multifunctional, programmable output

n. c. = not connected

QL1/C = switching output, IO-Link communication

DC: 10 ... 30 V DC, see "Technical data", page 15

Table 1: RAY10 with IO-Link

RAY10

-AB1xxxA00

-AB3xxxA00

-AB5xxxA00

-AB4xxxA00

1BN + (L+) + (L+) + (L+)

2WH MF MF MF

3BU - (M) - (M) - (M)

4BK QL1/C QL1/C QL1/C

Default: MF Q Q Q

Default QL1/C Q Q Q

0.14 mm2

AWG26

4 3

6 ELECTRICAL INSTALLATION

68022198 | SICK

Subject to change without notice

Table 2: RAY10 without IO-Link

Push-Pull

-AB1xxL

-BA1xxL

-AB3xxL

-AB5xxL

-BA3xxL

-BA5xxL

-AB4xxL

-BA4xxL

PNP

-PF1xxx

-FP1xxx

-PF3xxx

-PF5xxx

-FP3xxx

-FP5xxx

-PF4xxx

-FP4xxx

NPN

-NE1xxx

-EN1xxx

-NE3xxx

-NE5xxx

-EN3xxx

-EN5xxx

-NE4xxx

-EN4xxx

1BN + (L+) + (L+) + (L+) + (L+) + (L+) + (L+)

2WH QQQQQQ

3BU - (M) - (M) - (M) - (M) - (M) - (M)

4BK Q QQQQQ

0.14 mm2

AWG26

4 3

Table 3: RAY10 without IO-Link, Alarm

RAY10

-AT1xxL

-BT1xxL

-AT3xxL

-AT5xxL

-BT3xxL

-BT5xxL

-AT4xxL

-BT4xxL

1BN + (L+) + (L+) + (L+) + (L+) + (L+) + (L+)

2WH Alarm Alarm Alarm Alarm Alarm Alarm

3BU - (M) - (M) - (M) - (M) - (M) - (M)

4BK Q QQQQQ

0.14 mm2

AWG26

4 3

Table 4: RAY10 without IO-Link

RAY10

-xxAxxx

-xxBxxx

-xxCZxx

-xxDxxx

-xxExxx

1- + (L+) + (L+) + (L+) Q

2+ (L+) QQ Q Q

3Q - (M) - (M) - (M) + (L+)

4QQ - Q- (M)

5- (M) - - - -

2 5

1 2 3 4

32 1

34 2 1

ELECTRICAL INSTALLATION 6

8022198 | SICK

Subject to change without notice 7

Table 5: Switching output

RAY10

-ABxxxx

-BAxxxx

-ATxxxx

-BTxxxx

push-pull (≤ 100 mA)

+ (L+)

‒ (M)

+ (L+)

‒ (M)

push-pull (≤ 100 mA)

+ (L+)

‒ (M)

+ (L+)

‒ (M)

Table 6: Switching output

PNP Q

(≤ 100 mA)

+ (L+)

– (M)

+ (L+)

– (M)

(≤ 100 mA)

+ (L+)

– (M)

+ (L+)

– (M)

NPN Q

(≤ 100 mA)

+ (L+)

– (M)

+ (L+)

– (M)

(≤ 100 mA)

+ (L+)

– (M)

+ (L+)

– (M)

6 ELECTRICAL INSTALLATION

88022198 | SICK

Subject to change without notice

Table 7: Alarm

Alarm (≤ 100 mA)

+ (L+)

Alarm

– (M)

+ (L+)

Alarm

– (M)

7 Commissioning

1Alignment

Align the sensor with a suitable reflector. Select the position so that the red emitted light

beam hits the center of the reflector. The frontlens of the sensor and the reflector have to

be cleaned before teaching. The switch on the back side has to be turned to the right to

start teaching and also to the left for terminating teach procedure.

NOTE

Tip: Use the signal strength light bar on the back of the sensor to help you align it correctly.

The sensor must have a clear view of the reflector, with no object in the path of the beam

[ see figure 4]. You must ensure that the optical openings of the sensor and reflector are

completely clear.

Optimized alignment can be achieved and verified by using the signal strength light bar

located on the back cover of the sensor. The LEDs on the light bar will illuminate corre‐

sponding to the signal strength of light received by the sensor. When no blue LEDs are illu‐

minated, the sensor is receiving no or too little signal to switch the output. The first blue

LED will illuminate at the minimum switching threshold and the remaining blue LEDs will

continue to illuminate as the received light increases see figure 4 .

COMMISSIONING 7

8022198 | SICK

Subject to change without notice 9

Figure 4: Alignment

NOTE

The adjustment of the height (1) should be separated from the adjustment of the angle (2).

Table 8: Adjustment

Figure 5: (1)

Figure 6: (2)

7 COMMISSIONING

10 8022198 | SICK

Subject to change without notice

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