Sealey SA1006 User manual
MINI RECIPROCATING AIR SAW
MODEL NO: SA1006
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this
equipment.
WARNING! Disconnect from air supply before changing the blade, servicing or performing maintenance.
9Maintain the saw in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Use in suitable clean and tidy work area, free from unrelated materials, Ensure that there is adequate lighting.
WARNING! Always wear approved eye or face and hand protection when operating the saw.
9 Removeillttingclothing.Removeties,loosejewelleryandcontainand/ortiebacklonghair.
9Wear appropriate protective clothing and keep hands and body clear of working parts.
9 Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-slipshoes.
9Keep children and unauthorised persons away from the work area.
9Check moving parts alignment on a regular basis.
9Ensure workpiece is secure before operating the saw.
9Never hold a workpiece by hand. Use a vice or clamps.
WARNING!Ensurecorrectairpressureismaintainedandnotexceeded.Recommendedpressure50-90psi.
9Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are
secure.
NOTE: Prolongedexposuretovibrationfromthissawposesahealthrisk.Itistheemployer’s/owner’sresponsibilitytoassessthehazard
correctly and issue guidelines for safe periods of use and offer suitable protective equipment.
8DO NOT use any power source except an air compressor.
8DO NOToperatesawnearanyammablesubstanceoronanycontainerthathasheldaammablesubstance.
8DO NOT use the saw for a task it is not designed to perform.
8DO NOToperatesawifanypartsaredamagedormissingasthismaycausefailureand/orpersonalinjury.
8DO NOT carry the saw by the hose, or pull the hose from the air supply.
8DO NOToperatesawwhenyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.
8DO NOTcarrythesawwithyourngeronthetrigger.
9When not in use disconnect from air supply and store in a safe, dry, childproof location.
2. INTRODUCTION
Texturednishtoensureagoodgrip.Suitableforavarietyofbodyshopapplicationssuchascuttingthroughpanels,sills,chassismembers
etc.Excellentforinitialcrash-repairpreparationwhenquickremovalofdamagedpanelsisrequired.Fittedwithsafetytriggerdevice.Suitable
for the professional workshop. Supplied with starter pack of blades.
3. SPECIFICATION
Model No:.......................................................................................... SA1006
Air Consumption:.................................................................................. 8.5cfm
Free Speed: ......................................................................................4500rpm
InletSize: ...........................................................................................1/4”BSP
Maximum Cutting Capacity: ........................2mm (Steel), 2.5mm (Aluminium)
NoisePower/Pressure: ................................................................. 88dB/77dB
Stroke: .................................................................................................7.9mm
Vibration/Uncertainty:................................................................ 15.5/2.03m/s²
Consumable Parts:
SA34/B14..................................................................14tpiAirSawBlade(x5)
SA34/B24..................................................................24tpiAirSawBlade(x5)
SA34/B32..................................................................32tpiAirSawBlade(x5)
SA1006Issue118/12/19
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear ear
protection
Wear a mask
4. PREPARING FOR USE
Recommendedhook-upprocedureisshownbelow(g.1).
4.1. Thesawrequiresanairpressureofbetween50-90psiandanairowof4cfm.
WARNING!Ensuretheairsupplyiscleananddoesnotexceed90psi.
Toohighanairpressureand/oruncleanairwillresultinexcessivewearandmaybedangerous,causingdamageand/orpersonal
injury.
4.2. Drain the air tank daily. Water in the air line will damage the saw and will invalidate your warranty.
4.3. Cleancompressorairinletlterweekly.
4.4. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should
be1/4”I.D.andttingsmusthavethesameinsidedimensions.
4.5. Keep hose away from heat, oil and sharp edges. Check hoses for wear and make certain that all connections are secure.
4.6. CouplingsVibrationmaycausefailureifaquick-changecouplingisconnecteddirectlytotheairsaw.Toovercomethis,connecta
leaderhose(SealeyPartNo.AH2R)tothesaw.Aquick-changecouplingmaythenbeusedtoconnecttheleaderhoseto
theairlinerecoilhose(g.2).
5. OPERATION
5.1. ADDING OR CHANGING BLADES
WARNING! The blade guard may be removed when replacing blades, but it must always be on during operation. Using the saw
withoutthebladeguardcanresultinsevereinjury.
WARNING!Disconnectfromairsupplybeforemakingadjustments.
5.1.1. Thebladeguardcanberemovedtoaccommodateale(notsupplied).Toremovethebladeguard,loosenthetwogrubscrewson
theringatthebaseoftheguard(g.3).
5.1.2. Tochangeblades,loosenthegrubscrewsoneithersideofthebladeuntilthebladeisloose(g.3).
8DO NOT over tighten the screws.
8DO NOT allow the air tool to run free, whilst not being applied to the material, for any length of time, as this will damage the
bearings.
5.1.3. If the cut starts within the bounds of the material, cut a starter slot by handsaw.
5.1.4. If the cut ends within the material, allow the blade to come to a stop before removing the saw from the workpiece.
▲DANGER! Never use a dull, bent, or cracked blade.
5.1.5. Check that the blade and blade guard are tight before each use.
5.2. ON-OFF DEVICE
5.2.1. To operate this tool, push the lever toward the tool. The tool will work continuously until the trigger is released.
5.2.2. Appropriate PPE shall be worn when operating this tool i.e. eye protector, ear defenders, dust mask, and gloves.
5.2.3. The work space shall be well ventilated.
5.2.4. Releasetheon-offdeviceinthecaseofinterruptedorfailureofthepowersupply.
5.2.5. Useonlytherecommendedlubricationoil.(UseSealeypartno.ATO/500orATO/1000)
5.2.6. Removeadjustingkeysandwrenches.SpannerforCheckthatkeysandadjustingwrenchesareremovedfromthetoolormachine
work surface before attaching to the air supply.
5.3. If the cut starts within the bounds of the material cut a starter slot by hand.
5.4. Ensure that your workpiece is properly secured and, if necessary, marked out.
5.5. Start the saw and bring the moving blade onto the workpiece.
8DO NOT attempt to start the saw with the stationary blade in contact with the workpiece.
5.6. If the cut ends within the sheet material allow the blade to come to a stop before removing the saw from the workpiece.
8DO NOT allow the saw to run without load for any length of time as this will damage the bearings.
g.1
g.2
g.3
Original Language Version
© Jack Sealey Limited SA1006Issue118/12/19
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 24 months from purchase date, proof of which is required for any claim.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): .........3.359m/s²
Uncertainty value (k):.........................0.827m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbemodified
accordingly.
Personal protective equipment.
Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and
maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and
Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website
www.hse.gov.uk-Hand-ArmVibrationatWork.
Original Language Version
© Jack Sealey Limited
6. MAINTENANCE
WARNING! Disconnect saw from air supply before changing the blade, servicing or performing maintenance.
6.1. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
6.2. Unless the air supply system includes an oiler, lubricate the air saw daily with a few drops of air tool oil, dripped into the air inlet
beforeuse(useSealeypartno.ATO/500orATO/1000).
6.3. Loss of power or erratic action may be due to the following:
a)Excessivedrainontheairline.Moistureorrestrictionintheairline.Incorrectsizeortypeofhoseconnectors.Toremedy,check
the air supply and follow instructions in Section 4.
b) Grit or gum deposits in the saw may also reduce performance. If your model has an air strainer (located in the area of the air
inlet),removethestrainerandcleanit.FlushthesawoutwithgumsolventoiloranequalmixtureofSAENo10oilandkerosene.
Allow to dry before use.
6.4. If you continue to experience problems, contact your local Sealey service agent.
6.5. ForafullservicecontactyourlocalSealeyserviceagent.
6.6. When not in use, disconnect from air supply, clean saw and store in a safe, dry, childproof location.
SA1006Issue118/12/19
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