Sea-doo Speedster 200 Manual

SAFETY WARNING

Disregarding any of the safety precautions and instructions contained in

this Operator’s Guide, the Safety Videocassette and the on-product

Warning Labels could cause injury, including the possibility of death.

The operator has the responsibility to inform passenger(s) of safety

precautions.

This Operator’s Guide and Safety Videocassette should remain with the

boat at the time of resale.

Gelcote† is a trademark of Gelcote International

Knight’s Spray-Nine†is a trademark of Korkay System Ltd.

The following trademarks are the property of Bombardier Recreational

Products Inc. (BRP) or its affiliates:

SEA-DOO®

ROTAX™

BOMBARDIER* LUBE

Sea-Doo®Synthetic Grease

Printed in Canada (LMO-2005-002a.fmSB)

®TM Trademarks of Bombardier Recreational Products Inc. (BRP) or its affiliates.

*Trademark of Bombardier Inc. used under license.

lmo2005_002a.fm Page 0 Thursday, July 8, 2004 4:08 PM

Doin’it on your new Sea-Doo sport boat

Congratulations, you are now the proud owner of a Sea-Doo sport boat. Whether

you are an experienced boater or are new to the sport of boating, we ask you to

take the time to view the Safety Videocassette provided with the boat, to read

this Operator’s Guide and on-product warning/caution labels and familiarize your-

self with the contents. This guide contains pertinent information which, if fol-

lowed, will provide you with the necessary knowledge to help you fully enjoy the

pleasures of this boat.

We strongly recommend that any boat operator complete a safe boating course.

Check with your local Coast Guard or Power and Sail Squadron in your area for

course availability. More serious boaters may want to obtain “Chapman Piloting”

by Elbert S. Maloney, available at most book stores.

When introducing your family or friends to the sport, be sure they fully understand

the controls and operation of the boat and the importance of courteous, respon-

sible riding.

Each operator has a responsibility to ensure the safety of his/her passenger(s)

and of other water users. Please follow all safety instructions and operate your

boat with care.

We encourage you to have an Annual Safety Inspection of your boat. Please con-

tact your authorized Sea-Doo sport boat dealer for further details.

Finally, we invite you to visit your authorized Sea-Doo sport boat dealer for regular

safety maintenance as well as any boating accessories you may require.

Have fun and... Bon Voyage.

Please keep this guide on board. This guide should remain with the boat at

time of resale.

lmo2005_002a.book Page 1 Tuesday, July 6, 2004 3:44 PM

TABLE OF CONTENTS

FOREWORD ................................................................................ 7

Hazard Statements.................................................................................. 7

Advisory Statements ............................................................................... 8

SAFETY INFORMATION

SAFETY ...................................................................................... 10

Safe Boating Checklist............................................................................. 10

Safety Equipment.................................................................................... 12

Carbon Monoxide and Boating ................................................................ 17

Lanyard Stop Switch................................................................................ 20

Safe Boating Practices............................................................................. 21

Passenger Safety..................................................................................... 21

Rules of the Road.................................................................................... 22

Voluntary Inspections .............................................................................. 24

Safe Boating Courses.............................................................................. 24

Water Sports ........................................................................................... 24

VEHICLE INFORMATION

REGISTRATION NUMBER LOCATION ......................................... 30

LOCATION OF THE IMPORTANT LABELS ................................... 31

IDENTIFICATION NUMBERS ....................................................... 34

Hull .......................................................................................................... 34

4-Tec Engines .......................................................................................... 34

CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION .... 35

Overview ................................................................................................. 35

CONTROLS, COMPONENTS AND INSTRUMENTS FUNCTIONS.. 37

1) Safety Lanyard/DESS Post (engine cut-out switch) .......................... 37

1) Steering Wheel ................................................................................. 38

2) Throttle Levers.................................................................................. 39

3) Shift Lever......................................................................................... 39

4) Start/Stop Buttons ............................................................................ 40

5) Bilge Air Blower Switch............................................................................. 41

6) Bilge Pump Switch..................................................................................... 41

7) Navigation Light Switch ...................................................................... 41

8) Deck Light Switch............................................................................. 42

9) Horn Switch................................................................................................ 42

10) Inlet Clearance System (ICS) Switch ........................................................ 42

11) Fuel Gauge........................................................................................ 42

12) Tachometers ..................................................................................... 42

13) Speedometer .................................................................................... 43

14) Warning Gauges ............................................................................... 43

lmo2005_002a.book Page 2 Tuesday, July 6, 2004 3:44 PM

15) Bilge Drain Plug................................................................................. 44

16) Grab Handles .................................................................................... 44

17) Rear Grab Handle(s).......................................................................... 44

18) Ladder............................................................................................... 44

19) Swim Platform .................................................................................. 45

20) Seats................................................................................................. 45

21) Bow Seats/Storage ........................................................................... 45

22) Rear Seats/Storage ........................................................................... 45

23) Spotter Seat...................................................................................... 45

24) Cup Holders ...................................................................................... 45

25) Port/Starboard Console Storage Compartments............................... 45

26) Glove box.......................................................................................... 46

27) Radio/CD Player ................................................................................ 46

28) 12-Volt Accessory Jack..................................................................... 46

29) Bow Storage Compartment.............................................................. 47

30) Deck Storage Compartment ............................................................. 47

31) Rear Storage Compartment.............................................................. 47

32) Jet Pump Water Intakes ................................................................... 49

33) Bow Lights........................................................................................ 49

34) Removable Stern Light ..................................................................... 49

35) Mooring Cleats.................................................................................. 50

36) Deck.................................................................................................. 50

37) Fuel Tank Cap ................................................................................... 50

38) Deck Drain ........................................................................................ 50

39) Flushing Connectors ......................................................................... 50

40) Ventilation Ducts............................................................................... 51

41) Bow/Stern Eyelets ............................................................................ 51

42) Jet Pump Nozzles ............................................................................. 51

43) Reverse Gates .................................................................................. 51

44) Scupper Valve ................................................................................... 51

45) Fuel Tank Vent .................................................................................. 51

46) Water Sport Towing Attachments .................................................... 52

Water Ballast Bag (Optional) ................................................................... 52

Pump System (water ballast bag) (optional) ............................................ 53

Towing Tower ......................................................................................... 53

47) Exhaust Cooling System Bleed Outlets............................................ 56

48) Main Battery Cut-Off Switch............................................................. 56

Fuses....................................................................................................... 56

FUEL AND LUBRICATION ........................................................... 57

Fueling Procedure ................................................................................... 57

Recommended Fuel ................................................................................ 57

Engine Oil................................................................................................ 58

Engine Coolant ........................................................................................ 60

BREAK-IN PERIOD ...................................................................... 61

10-Hour Inspection .................................................................................. 61

lmo2005_002a.book Page 3 Tuesday, July 6, 2004 3:44 PM

PRE-OPERATION CHECKS .......................................................... 63

Hull .......................................................................................................... 64

Jet Pump Water Intakes.......................................................................... 64

Bilge......................................................................................................... 64

Battery..................................................................................................... 64

Fuel Tank/Oil Levels ................................................................................ 64

Engine Compartment ............................................................................. 64

Fire Extinguisher...................................................................................... 64

Steering System...................................................................................... 64

Throttle System ....................................................................................... 64

Shifter System......................................................................................... 65

Inlet Clearance System............................................................................ 65

Safety Lanyard and Engine Start/Stop Buttons ....................................... 65

Storage Compartment Covers................................................................. 65

OPERATING INSTRUCTIONS ...................................................... 66

Launching/Loading................................................................................... 66

Trailering.................................................................................................. 66

Principle of Operation.............................................................................. 67

Boarding from a Dock.............................................................................. 68

Boarding from the Water......................................................................... 68

Starting .................................................................................................... 69

Rough Water or Poor Visibility Operation................................................ 70

Crossing Waves....................................................................................... 70

Stopping/Docking .................................................................................... 70

Beaching.................................................................................................. 70

POST-OPERATION CARE ............................................................ 72

General Care............................................................................................ 72

Additional Care for Foul Water or Salt Water .......................................... 72

Exhaust Cooling System Flushing ........................................................... 72

SPECIAL PROCEDURE................................................................ 74

Engine Overheating................................................................................. 74

Inlet Clearance System (ICS)................................................................... 74

Capsized Boat.......................................................................................... 75

Submerged Boat/Water-Flooded Engine................................................. 75

Fuel-Flooded Engines .............................................................................. 75

Towing the Boat in Water........................................................................ 76

Low-Charge Battery Condition ................................................................ 76

MAINTENANCE INFORMATION

MAINTENANCE .......................................................................... 78

Emission Component Maintenance ........................................................ 78

Engine Emissions Information................................................................. 78

Lubrication............................................................................................... 79

Periodic Inspection .................................................................................. 81

lmo2005_002a.book Page 4 Tuesday, July 6, 2004 3:44 PM

Throttle Cables ........................................................................................ 81

Fuel and Oil Filters................................................................................... 81

Steering/Jet Pump Nozzle Adjustment ................................................... 81

Reverse Gates......................................................................................... 81

Deck Drain............................................................................................... 82

Fuses....................................................................................................... 82

Bilge Air Blower....................................................................................... 83

Navigation Light Bulb Replacement ........................................................ 84

Sacrificial Anode System......................................................................... 84

General Inspection and Cleaning............................................................. 85

STORAGE AND PRESEASON PREPARATION ............................. 87

Preseason Preparation ............................................................................ 90

Preseason Preparation Chart................................................................... 91

TROUBLESHOOTING................................................................... 92

PERIODIC INSPECTION CHART .................................................. 95

SPECIFICATIONS ........................................................................ 97

SI METRIC INFORMATION .......................................................... 100

WARRANTY INFORMATION........................................................ 101

BRP LIMITED WARRANTY FOR MODEL YEAR 2005 SEA-DOO®

SPORT BOATS SOLD IN THE UNITED STATES AND CANADA .. 102

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR

MODEL YEAR 2005 SEA-DOO®SPORT BOATS EQUIPPED WITH A

ROTAXTM ENGINE(S) ................................................................... 106

Your Emission Control Warranty Rights and Obligations ........................ 107

Manufacturer's Limited Warranty Coverage ........................................... 107

Owner's Warranty Responsibilities ......................................................... 109

BRP INTERNATIONAL LIMITED WARRANTY FOR MODEL YEAR

2005 SEA-DOO®SPORT BOATS ................................................. 110

WEB SITES.................................................................................. 114

LIST OF DISTRIBUTORS.............................................................. 116

DECLARATION CE OF CONFORMITY.......................................... 117

Homologation and Certification ............................................................... 118

Operator’s Guide Confirmation of Receipt .............................................. 119

PRIVACY INFORMATION ............................................................ 120

CHANGE OF ADDRESS............................................................... 121

lmo2005_002a.book Page 5 Tuesday, July 6, 2004 3:44 PM

FOREWORD

This Operator’s Guide has been pre-

pared to acquaint the owner/operator

or passenger of this boat with the var-

ious controls, maintenance and safe

riding instructions. It is indispensable

for the proper use of the product, and

should be kept in a waterproof bag in

the boat at all times. Make sure you

read and understand the content of

this document.

For any questions pertaining to the

warranty and its application, please

consult an authorized Sea-Doo sport

boat dealer.

Hazard Statements

As you read this Operator’s Guide,

please note the hazard warnings

which alert you to safety precautions

related to unsafe conditions or operat-

ing procedures.

This guide uses the following symbols

to emphasize particular information.



The safety alert symbol is recognized

around the world. In this guide, it

means read this information carefully!

Be sure you understand the conse-

quences of a hazard and how to avoid

them. Failure to follow the recommen-

dations in a hazard communication

statement may result in property dam-

age, personal injury, or death.

People often refer to a hazard state-

ment as a warning in a general sense.

This guide uses three kinds of “warn-

ings”depending on the likely effect of

a hazard (minor injury, severe injury,

death).

CAUTION: This signal word indicates

a potentially hazardous situation

which, if not avoided, may result in

minor or moderate personal injury or

property damage. It may also be used

to alert against unsafe practices.

NOTE: Indicates supplementary infor-

mation needed to fully complete an in-

struction relating to equipment opera-

tion and/or maintenance procedures.

Although the mere reading of such in-

formation does not eliminate the haz-

ard, the understanding and application

of the information will promote correct

and safe use of the boat.

The warnings in this guide do not and

cannot address every conceivable sit-

uation. Always use common sense! If

a procedure, method, tool, or part is

not specifically recommended, you

must satisfy yourself that it is safe for

you and others and that your boat will

not be damaged or made unsafe as a

result of your decision.

WARNING

Identifies a potentially or immi-

nently hazardous situation which,

if not avoided, COULD result in se-

rious personal injuries including

the possibility of death or substan-

tial property damage.

lmo2005_002a.book Page 7 Tuesday, July 6, 2004 3:44 PM

Advisory Statements

Advisory statements alert you to con-

ditions that affect equipment opera-

tion, maintenance, and servicing prac-

tices.

An IMPORTANT statement indicates a

procedure intended to prevent dam-

age to equipment or associated com-

ponents.

The information and components/

system descriptions contained in this

guide are correct at the time of publica-

tion. Bombardier Recreational Prod-

ucts (BRP) however, maintains a policy

of continuous improvement of its prod-

ucts without imposing upon itself any

obligation to install them on products

previously manufactured.

Because of our ongoing commitment

to product quality and innovation,

BRP reserves the right at any time to

discontinue or change specifications,

designs, features, models or equip-

ment without incurring obligation.

The illustrations in this document show

the typical construction of the different

assemblies and may not reproduce the

full detail or exact shape of the parts.

However, they represent parts that

have the same or similar function.

It is understood that this guide may be

translated into another language. In

the event of any discrepancy, the En-

glish version shall prevail.

Specifications are given in the SI metric

system with the SAE U.S. equivalent in

parenthesis. Where precise accuracy

is not required, some conversions are

rounded off for easier use.

A Shop Manual can be obtained for

complete service, maintenance and

more repair information.

lmo2005_002a.book Page 8 Tuesday, July 6, 2004 3:44 PM

SAFETY INFORMATION 9

SAFETY

INFORMATION

lmo2005_002a.book Page 9 Tuesday, July 6, 2004 3:44 PM

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