Sea-doo XP DI 2003 Manual

SAFETY WARNING

Disregarding any of the safety precautions and instructions contained in this

Operator’s Guide, the Safety Handbook, the Safety Videocassette and on the

on-product warning labels could cause injury, including the possibility of

death. The operator has the responsibility to inform passenger(s) of safety

precautions.

This Operator’s Guide, the Safety Handbook and Safety Videocassette

should remain with the craft at the time of resale.

2003 PWC Electro Magnetic Compatibility (EMC)

Compliance with 93/68 EC Directive.

The 2003 Sea-Doo Personal Watercraft do comply with the above men-

tioned directive and with 89/336 EC directive in order to match the current

European requirements on Personal Watercraft (PWC).

Knight’s Spray-Nine†is a trademark of Korkay System Ltd

GTX†is a trademark of Castrol Ltd. Used under license

The following trademarks are the property of Bombardier Inc. or its

subsidiaries:

SEA-DOO®

BOMBARDIER-ROTAX®

BOMBARDIER LUBE®

BOMBARDIER Formula XP-S II Synthetic Injection Oil

Sea-Doo LKTM

Rotax®

Printed in Canada (smo2003-004a.fm SH)

®*Trademarks of Bombardier Inc. and/or its subsidiaries.

DECLARATION OF CONFORMITY

smo2003-004a.fm Page 0 Wednesday, January 22, 2003 1:09 PM

NOTE

Dear 2003 XP DI watercraft owner. Use the information pertaining to the RX

DI model in the 2003 Operator’s Guide (P/N 219 000 290) and then use this

supplement to complete the specific information that applies to your XP DI

model.

smo2003-004a.fm Page 1 Wednesday, January 22, 2003 1:09 PM

TABLE OF CONTENTS

LOCATION OF THE IMPORTANT LABELS ................................... 3

LOCATION OF CONTROLS, COMPONENTS AND INSTRUMENTS . 6

FUNCTIONS OF CONTROLS, COMPONENTS AND

INSTRUMENTS ........................................................................... 8

15) Oil Injection Reservoir Cap................................................................ 8

16) Front Storage Compartment Cover ................................................... 8

26) Mooring Cleats .................................................................................. 9

37) Fuses ................................................................................................. 9

38) Battery ............................................................................................... 9

41) Storage Compartment/Engine Cover Latches ................................... 9

42) Rear Access Cover ............................................................................ 9

43) Automatic Bilge Pump....................................................................... 9

OPERATING INSTRUCTIONS ...................................................... 10

SPECIAL PROCEDURES.............................................................. 12

Towing the Watercraft in Water .............................................................. 12

MAINTENANCE .......................................................................... 13

Lubrication ............................................................................................... 13

Periodic Inspection Chart......................................................................... 13

Fuses ....................................................................................................... 14

TRAILERING, STORAGE AND PRE-SEASON PREPARATION....... 16

Storage .................................................................................................... 16

SPECIFICATIONS........................................................................ 21

smo2003-004a.fm Page 2 Wednesday, January 22, 2003 1:09 PM

LOCATION OF THE IMPORTANT LABELS

XP DI Models

TYPICAL

F08L1UL

3-5

smo2003-004b.fm Page 3 Wednesday, January 22, 2003 11:41 AM

Label 1

F08A04L

smo2003-004b.fm Page 4 Wednesday, January 22, 2003 11:41 AM

XP DI Model Only

The location of these labels differ on

the XP DI model.

Label 2

Label 3

Label 4

Label 5

Label 8

Label 9

Label 12

F00A22Y

F02L2D0

F00L29Y

F00L2XY

F00A23Y

F00A27Y

F00A1AY

F08G04Y

smo2003-004b.fm Page 5 Wednesday, January 22, 2003 11:41 AM

LOCATION OF CONTROLS, COMPONENTS AND

INSTRUMENTS

XP DI Model

TYPICAL

NOTE: Components not shown here are the same as on the RX DI models in

the 2003 Sea-Doo Operator’s Guide.

F08L1WL

smo2003-004b.fm Page 6 Wednesday, January 22, 2003 11:41 AM

14) Fuel Tank Cap

15) Oil Injection Reservoir Cap

16) Front Storage Compartment Cover

18) Tool Kit

19) Air Intake Opening

23) Rear Grab Handle

26) Mooring Cleats

37) Fuses

38) Battery

41) Storage Compartment/Engine Cover Latches

42) Rear Access Cover

43) Automatic Bilge Pump

NOTE: Some components shown in the 2003 Sea-Doo Operator’s Guide do not

apply to this watercraft. Refer to the following list:

7) Shift Lever

8) Fuel Gauge/Low Oil Warning Light

10) Tachometer

13) Fuel Tank Valve

17) Front Storage Compartment Cover Latch

20) Seat Strap

21) Seat Latch

22) Seat Extension Latch

24) Rear Storage Basket

30) Boarding Step

35) Reverse Gate

39) Side Vanes

smo2003-004b.fm Page 7 Wednesday, January 22, 2003 11:41 AM

FUNCTIONS OF CONTROLS, COMPONENTS

AND INSTRUMENTS

The following components have the

same operation as explained in the

2003 Operator’s Guide, only their loca-

tion differ. To know where they are lo-

cated, refer to the LOCATION OF

CONTROLS, COMPONENTS AND IN-

STRUMENTS section in the previous

pages.

14) Fuel Tank Cap

18) Tool Kit

19) Air Intake Opening

23) Rear Grab Handle

The following components are specific

to the XP DI models. Refer to the fol-

lowing updated texts and/or illustrations.

15) Oil Injection Reservoir

Cap

Open engine cover and remove storage

tray.

TYPICAL

1. Oil injection reservoir cap

To add injection oil in the reservoir, un-

screw the cap counterclockwise.

Do not overfill. Make sure oil level

does not exceed the level shown on

the following drawing. Otherwise, si-

phon out the extra oil. Do not operate

the engine when oil level exceeds the

recommendation.

Reinstall cap and fully tighten it.

16) Front Storage

Compartment Cover

It gives access to the front storage com-

partment. Always relatch cover after

closing.

The tray is provided with separate

compartments.

1. Fire extinguisher (sold separately)

2. Retaining strap

F08L0VZ

WARNING

Do not overfill. Never exceed the

MAX. oil level line. Reinstall cap

and fully tighten. Oil is inflamma-

ble. Always wipe off any oil spill-

age from the bilge.

F08G04Y

F08L0UY

smo2003-004b.fm Page 8 Wednesday, January 22, 2003 11:41 AM

Table of contents

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