SCHUNK VERO-S WDM-5X User instructions

Translation of Original Operating Manual

Superior Clamping and Gripping 01.00|WDM 80 |de

VERO-S

Modular system for manual

Workpiece direct clamping

WDM-5X

Assembly and Operating Manual

Imprint

01.00|WDM 80 |en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage –even excerpts –of the manual is especially prohibited and

requires our written approval.

Technical changes:

We reserve the right to make technical improvements.

Document number: 1404624

Version: 01.00 |28.05.2019|de

Dear Customer,

Thank you for putting your trust in our products and our family-owned company, the

leading technology supplier of robots and production machines.

Our team is always available to answer any questions concerning this product or other

solutions. We look forward to your challenging questions. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]nk.com

schunk.com

Table of Contents

01.00|WDM 80 |en

Table of Contents

1General 5

1.1 About this Manual 5

1.1.1 Illustration of warning signs 5

1.1.2 Applicable documents 6

1.2 Warranty 6

1.3 Scope of Delivery 6

1.4 Accessories 7

2Basic safety instructions 8

2.1 Appropriate use 8

2.2 Inappropriate use 8

2.3 Structural changes 8

2.4 Spare parts 9

2.5 Ambient conditions and operating conditions 9

2.6 Personnel qualification 9

2.7 Personal protective equipment 10

2.8 Note on safe operation 11

2.9 Transport 12

2.10 Malfunctions 12

2.11 Disposal 12

2.12 Fundamental dangers 13

2.12.1 Protection during handling and assembly 13

2.12.2 Protection during commissioning and operation 13

2.12.3 Protection against dangerous movements 14

2.12.4 Notes on particular risks 14

3Technical data 16

4Screw tightening torques 17

Table of Contents 
 
 
 
00|WDM 80 |en 

5Assembly 17 
1 Pre-assembly measures 17 
2 General Installation Notes 18 
3Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 18 
3.1 Standard clamping pins 19 
3.2 Clamping pins without collar 21 
3.3 Clamping pins with position balancing SPD-B, SPD-C 22 
6Functional description 23 
1 WDM-5X basic module 23 
1.1 WDM-5X-BM 80-75 and WDM-5X-BM 80-100 23 
1.2 WDM-5X-BM 80-125, WDM-5X-BM 80-150, WDM-5X-BM 80-175 24 
1.3 WDM-5X-BDM 80-125 24 
2 WDM-5X Basic heigh extension 25 
3 WDM-5X Add-on module 26 
3.1 WDM-5X-SM 80-75 26 
3.2 WDM-5X-SDM 80-125 (double clamping module) 27 
4 WDM-5X Reduction adapter 28 
4.1 Reduction adapter SBA-VL 28 
4.2 Height-adjustable adapter SBA-HE 29 
4.3 Plane grip adapter SBA-VLK 30 
4.4 Collet chuck adapter SBA-SEZ 30 
7Operation 31 
8Maintenance and care 32 
9Troubleshooting 33 
Parts lists 34 
1 Basic modules 34 
2 Height extension for basic module 36 
3 Add-on modules 36 
4 Reduction adapter 37 
Assembly drawings 39 

General

01.00|WDM 80 |en

1 General

1.1 About this Manual

This manual contains important information for the safe, correct use of the product.

The manual is an integral part of the product and must be kept accessible by personnel at

all times.

Personnel must have read and understood this manual before beginning any work.

The observance of all safety notes in this manual is the precondition for all safe working.

The illustrations in this manual are intended to provide a basic understanding and may

deviate from the actual version.

Besides this manual, other documents which apply are those listed under

1.1.1 Illustration of warning signs

To make risks clear,the following signal words and symbols are used for safety notes.

DANGER

Danger to individuals!

Ignoring a safety note such as this will lead to certain irreversible

injury and even death.

WARNING

Danger to individuals!

Ignoring a safety note such as this can lead to irreversible injury

and even death.

CAUTION

Danger to individuals!

Non-observance can cause minor injuries.

CAUTION

Material damage!

Information about avoiding material damage.

General

01.00|WDM 80 |en

1.1.2 Applicable documents

•General terms and conditions *

•Catalog data sheet for purchased product *

The documents labeled with an asterisk (*) can be downloaded

from schunk.com.

1.2 Warranty

The warranty is valid for:

•24 months from delivery date from the production facility or

•50,000 cycles for VERO-S clamping systems WDM -5X for use as intended under the

following conditions:

•Observance of the applicable documents

•Observance of the ambient conditions and operating conditions

•Observance of the specified care and maintenance instructions

Parts touching the workpiece and wearing parts are not part of the warranty.

* One cycle comprises one complete clamping procedure (“opening”and “closing”).

1.3 Scope of Delivery

•Direct workpiece clamping module

oBasic module WDM-5X_BM 80-75

oBasic module WDM-5X_BM 80-100

oBasic module WDM-5X_BM 80-125

oBasic module WDM-5X_BM 80-150

oBasic module WDM-5X_BM 80-175

oBasic module WDM-5X_BDM 80-125

oBasic height extension WDM-5X—BP 235-235-50

oBasic height extension WDM-5X—BP 270-250-36

oStacking module WDM-5X-SM 80-75

oStacking module WDM-5X-SM 80-100

oStacking module WDM-5X-SM 80-125

oStacking module WDM-5X-SDM 80-125

oReduction adapter SBA-VL-P 50-M16

oReduction adapter SBA-VL-PA 50-M16

oReduction adapter SBA-VL 25-M12

oHeight-adjustable adapter SBA-HE 50-75

oPlane grip adapter SBA-VLK 75-M10

oCollet chuck adapter SBA-SEZ ER50-100

General

01.00|WDM 80 |en

•Assembly and Operating Manual (ID no. 1404624)

•Accessory pack

oWDM-5X_BM 80-75: 2 mounting screws M12 x 35

oWDM-5X_BM 80-100: 2 mounting screws M12 x 35

oWDM-5X_BM 80-125: 2 mounting screws M12 x 45

oWDM-5X_BM 80-150: 2 mounting screws M12 x 45

oWDM-5X_BM 80-175: 2 mounting screws M12 x 45

oWDM-5X_BDM 80-125: 2 mounting screws M12 x 45

oWDM-5X—BP 235-235-50: (without accessory kit)

oWDM-5X—BP 270-250-36: (without accessory kit)

oWDM-5X-SM 80-75: (without accessory kit)

oWDM-5X-SM 80-100: (without accessory kit)

oWDM-5X-SM 80-125: (without accessory kit)

oWDM-5X-SDM 80-125: (without accessory kit)

oSBA-VL-P 50-M16: (without accessory kit)

oSBA-VL-PA 50-M16: (without accessory kit)

oSBA-VL 25-M12: 1 clamping pin SBA 16, 1 mounting screw M12 x 75

oSBA-VL 50-M12: 1 clamping pin SBA 16, 1 mounting screw M12 x 100

oSBA-HE 50-75: 1 clamping pin SBA 20

oSBA-VLK 75-M10: (without accessory kit)

oSBA-SEZ ER50-100: clamping pin SBA 20

1.4 Accessories

(see catalog or data sheets when ordering separately)

Clamping pin type SBA 40, SBB 40, SBC 40

swing bolt PDSC M16

fitting screw PSC Ø12 and PSC Ø16

clamping pin type SPA 40, SPB 40, SPC 40, SPG 40

positioning arbor

Allen wrench

torque wrench

Basic safety instructions

01.00|WDM 80 |en

2 Basic safety instructions

2.1 Appropriate use

The clamping systems VERO-S WDB 80 are intended for clamping workpieces and devices

on machine tools and other suitable technical devices. This is implemented via modular

components that can be combined for workpiece direct clamping, taking into account the

defined technical data.

•The clamping systems may only be used on the basis of their technical data.

•The clamping systems are intended for industrial applications.

•Appropriate use of the product includes compliance with all instructions in

this manual.

2.2 Inappropriate use

The VERO-S WDM 80 clamping system is not being used as intended if, for example:

•it is used as a pressing tool, a toolholder, a load-handling device or as lifting

equipment.

•It is used for turning applications without consulting SCHUNK.

•It is used in working environments that are not permissible.

•People work on machines or technical equipment that do not comply with the

EC Machinery Directive 2006/42/EC, disregarding the applicable safety regulations.

•The technical data specified by the manufacturer are exceeded during usage.

2.3 Structural changes

Implementation of structural changes

Modifications, changes or reworking, e.g. additional threads, holes, or safety devices due to

conversions, could damage the product or impair its functionality or safety.

•Structural changes should only be made with the written approval of SCHUNK.

Basic safety instructions

01.00|WDM 80 |en

2.4 Spare parts

Use of unauthorized spare parts

Using unauthorized spare parts can endanger personnel and damage the product or cause

it to malfunction.

•Use only original spare parts or spares authorized by SCHUNK.

2.5 Ambient conditions and operating

conditions

Required ambient conditions and operating conditions

Incorrect ambient and operating conditions can make the product unsafe, leading to the

risk of serious injuries, considerable material damage and/or a significant reduction to the

product's life span.

•Make sure that the product is only used within its defined application parameters.

•Make sure that the product is a sufficient size for the application.

•Make sure that the contact surfaces of the interface are always clean. Make

absolutely sure that no chips of any kind can enter the interface and that the

interface does not fill with cooling emulsion, which is particularly possible with

vertical alignment of the clamping pin axis. The best way to ensure both of these

requirements is to use the SDE protection covers. If the interface should fill with

cooling emulsion, the interface can be dried out in opened state.

•Only use high-quality cooling emulsions with anti-corrosive additives during

processing.

2.6 Personnel qualification

Work on the product by inadequately qualified personnel can lead to serious injuries and

considerable material damage.

•Order all work to be performed only by appropriately qualified personnel.

•Personnel must have read and understood the complete manual before beginning

any work on the product.

•Observe national accident prevention regulations and the general safety notes.

Basic safety instructions

01.00|WDM 80 |en

The following personnel qualifications are required for the various types of work on the

product:

Qualified electrician:

Electricians have professional training, knowledge, and experience that equip them to work

on electrical systems, recognize and avoid potential dangers, and they know the relevant

standards and regulations.

Specialist personnel:

Specialist personnel have the specialized training, knowledge, and experience to perform

the tasks entrusted to them, to recognize and avoid potential dangers, and know the

relevant standards and instructions.

Instructed person:

Instructed persons have been instructed by the user regarding the tasks entrusted to them

and the potential dangers of inappropriate behavior.

Manufacturer's service personnel:

The manufacturer's service personnel have the specialized training, knowledge, and

experience to perform the work entrusted to them and to recognize and avoid potential

dangers.

2.7 Personal protective equipment

Use of personal protective equipment

Personal protective equipment serves to protect staff against danger which may interfere

with their health or safety at work.

•When working on and with the product, observe the occupational health and safety

regulations and wear the required personal protective equipment.

•Observe the valid safety and accident prevention regulations.

•Wear protective gloves to guard against sharp edges and corners or rough surfaces.

•Wear heat-resistant protective gloves when handling hot surfaces.

•Wear protective gloves and safety goggles when handling hazardous substances.

•Wear close-fitting protective clothing and also wear long hair in a hairnet when

dealing with moving components.

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