Schuchmann MALTE Series User manual
1
ASSEMBLY INSTRUCTIONS
Handle holder replacement: MALTE (size 2-4) / MALTE Outdoor (size 2+3) / MARCY (size 2+3)
Status: 04.2018
2
Contents
Assembly instructions MALTE ............................................................................................................................................... 3
Assembly instructions MARCY.............................................................................................................................................. 4
Assembly instructions MALTE with parking brake.............................................................................................................. 5-9
Assembly instructions MALTE Outdoor .......................................................................................................................... 10-11
Bowden cable
Hexagon socket screws
Handle holder
End caps
3
MALTE
Step 1: Release the hexagon socket screw (A) with a 5 mm Allen key at
the top of the handle holder and then remove the cover cap (B).
A
B
Step 2: Remove the clip (C) out of the handle tube, pull the handle tube
out of the handle holder and take it out of the mount.
C
Step 3: Now slide the handle tube (D) into the new handle holder (E),
push the clip (C) back into the handle tube (D) and then slide the co-
ver cap (F) back on. Now take the supplied the hexagon socket screw
(long) and tighten it.
Now the handle tube (E) can be pushed back into the mount on MALTE.
Please carry out these assembly steps on both handle tubes.
D
E
F
4
MARCY
Step 1: Release the hexagon socket screw (A) with a 5 mm Allen key at
the top of the handle holder and then remove the cover cap (B).
A
B
Step 2: Remove the clip (C) out of the handle tube, pull the handle tube
out of the handle holder and take it out of the mount.
Now slide the handle tube into the new handle holder, push the clip (C)
back into the handle tube (D) and then slide the cover cap (B) back on.
Now take the supplied the hexagon socket screw (long) and tighten it.
Now the handle tube (E) can be pushed back into the mount on
MARCY.
Please carry out these assembly steps on both handle tubes.
Replacement can be undertaken for the MARCY with parking bra-
ke precisely as described here.
C
D
E
5
Bowden cable
Hexagon socket screws
Handle holder
End caps
MALTE with parking brake
Step 1: Release the clamp screw (A) at the bottom of the Bowden cable
with a 3 mm Allen key.
A
6
Step 2: Now remove the protective cap (A) on the brake anchor, relea-
se the clamp nipple (B) with a 2 mm Allen key and remove the clamp
nipple (B). Take the Bowden cable out to the back.
A
B
Step 3: Now release the hexagon socket screw (C) with a 5 mm Allen
key at the top of the handle holder and then remove the cover cap (B).
C
D
Step 4: Remove the clip (E) out of the handle tube (F) and pull the
handle tube (F) out of the handle holder (G).
E
F
G
7
Step 5: Pull the Bowden cable (A) out of the brake handle. Then take
the nut (B) off the Bowden cable and pull it onto the new Bowden cable
supplied.
Tip: Cut a little off the end of the Bowden cable before pulling it out so
it can be easily pulled through the outer sleeve.
A
B
Step 6: Now guide the new Bowden cable through the brake handle (C)
then slide this back into the outer sleeve (D).
C
D
Step 7: Then pull the Bowden cable through the mount on the new
handle holder (E) then also insert the entire handle tube (F).
F
E
8
Sep 8: Now pull the cover cap (A) back onto the Bowden cable and
slide the clip (B) into the handle tube.
A
B
Step 9: Now slide the cover cap back onto the handle pipe, take one
of the supplied hexagon socket screws (short) and tighten it with a 5
mm Allen key.
Now you can remove the old handle holder on the MALTE (remove
the pelvis pad beforehand if necessary) and then slide the new handle
holder into the frame.
C
Step 10: Now you can slide the Bowden cable back through the brake
(D) at the bottom and pull spring (E) onto the Bowden cable.
E
D
9
Step 11: Now guide the Bowden cable through the brake anchor (A),
then slide the clamp nipple (B) onto the Bowden cable and push it into
the brake anchor. Then tighten the Bowden cable with a collet and
re-tighten the clamp nipple (B) with a 2 mm Allen key.
B
A
Step 12: Now shorten the Bowden cable with a string cutter (C) and
then put the protective cap (D) back onto the clamp nipple.
D
C
Step 13: To nish, please tighten the clamp clip (E) for the Bowden
cable again with a 3 mm Allen key.
Please carry out these assembly steps on both handle tubes.
E
10
MALTE Outdoor
Step 1: Release the clamp screw (A) at the bottom of the drum brake
with two combination wrenches (8+9 mm).
Then cut a little off the end of the Bowden cable with a string cutter,
remove the clamp screw (A) and keep it safe.
A
B
Step 2: Now pull the Bowden cable out of the guide (C) on the base
frame.
Now please proceed as previously described for the MALTE with
parking brake under steps 3-9.
C
Step 10: Push the Bowden cable back into the outer sleeve and slide
the Bowden cable through the drum brake adjuster (D).
E
D
This manual suits for next models
2
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