Schlage KC9232 User manual

KING COBRA/KING COBRA-2

NARROW STILE SERIES

57041-D 04-11-2007

KC9232/KC9232-2 KC9233/KC9233-2

Keypad Programmable

and SNAP Compatible Trim

For Narrow Stile Doors

KC9232/KC9232-2 & KC9233/KC9233-2 INSTALLATION

Contents of the Box

57041-D Page 2 04-11-2007

KC9232/KC9232-2 & KC9233/KC9233-2 INSTALLATION

Contents of the Box

KC9232/KC9232-2 & KC9233/KC9233-2 INSTALLATION

Introduction / Tools and Materials Needed / Contact Info

57041-D Page 3 04-11-2007

Introduction / Tools and Materials Needed / Contact Info

Introduction:

The KC9232/KC9232-2 and KC9233/KC9233-2 are designed to replace existing

exterior cylinders or trim on Adams Rite® deadlatches. The trim will retract the

deadbolt or latch when an access code or iButton is entered and the knob is turned.

Mechanical key override is standard. The trim is compatible with interior devices

such as a thumbturn or mortise cylinder. Adams Rite® deadbolt accessories 4015

threshold bolt and 4016 header bolt are also compatible with these models of the

KC9000 series trim. With existing or new Adams Rite® trim on the inside the

‘hold back’ feature is still possible for a continued unlatched function (see Adams

Rite® instructions where applicable). An Audit Trail feature is available on the

KC9232-2 and the KC9233-2 models.

The KC9232/KC9232-2 (trim w/knob & MS Cam interface) is compatible

with Adams Rite®MS1850, MS1850-050, MS1950, 4070 Deadbolts, 4710

Deadlatch locks and 8400 mortise exit devices.

The KC9233/KC9233-2 (trim w/knob and 4070 Cam interface) is compatible

with Adams Rite®4070 Short Throw Deadbolt.

Tools and Materials Needed:

Contact Information:

Schlage Lock Company

575 Birch Street

Forestville, CT 06010

technical support: 866-322-1237

fax: 866-322-1233

web: http://www.irsupport.net

screw

ver w

stra

1/8”

2. Small Philips head screwdriver

3. 3/32” Allen wrench

4. 1/16” Allen wrench

5. Center punch

6. Hammer

7. Pencil

8. Drill & Tap for 10-32 threads

KC9232/KC9232-2 & KC9233/KC9233-2 INSTALLATION

Door Preparation

57041-D Page 4 04-11-2007

Door Prepar ation

Door Conditions:

Installation may require the use of a cover plate (a) to cover the holes left in the door.

If the existing pull (b) must be removed, Ives offers a compatible pull.

>Schlage Cover Plate P/N: KC9000-KRP

>Ives Pull P/N: 8190-18-xxx (xxx = finish) b

For factory prepped doors, use dimensions

shown. Dimensions are referenced from center

of 1-1/4” cylinder hole. Backset is determined

by the Adams Rite® lock.

When installing new Adams Rite® locks, do

not install outside cylinder because this trim

replaces it. Do not install face plate at this time

because access to the cylinder set screw in the

lock will be required during installation.

3-31/32”

(3.962”)

2-45/64”

(2.697”)

Backset is determined by

the Adams Rite® lock.

6-21/32”

(6.656”)

KC9232/KC9232-2 & KC9233/KC9233-2 INSTALLATION

Cams, Cores, Cylinders and Blocking Rings

57041-D Page 5 04-11-2007

Cams, Cores, Cylinders and Blocking Rings

Cams For Mechanical Override Cylinder:

IC Cores:

Cylinders / Blocking Rings:

e K

C9000

m requ

res t

e use o

a c

over

cam

(

)

. T

is a list of compatible Schlage parts. For other manufacturers,

consult cross-reference charts.

> Cam for Standard Mortise cylinder: Schlage Everest: L583-153

Schlage Classic: L583-254

> Cam for Interchangeable Core: Schlage IC Cam: L583-255

Format I

core w

cam:

age:

108

-<FINI

NOTE: This core requires the use of 1/4” blocking ring:

Schlage: 36-079-025-<FINISH>

> Fu

ze I

core w

cam:

age:

016

-<FINI

NOTE: This core requires the use of 3/8” blocking ring:

Schlage: 36-079-037-<FINISH>

e K

C9000

can use a

1/8”

mort

se cy

er w

out t

e use

of a blocking ring. For cylinders longer than 1-1/8” a blocking

ring is required. The blocking ring thickness is equal to the cyl-

inder length, minus 1-1/8”. For example, if you use a 1-1/2” cyl-

inder you need a 3/8” blocking ring. Compression rings can be

ordered from a Schlage distributor:

Thickness: Schlage Part Number:

o compression ring: 1/8” 36-079-012-<FINISH>

1/4” 36-079-025-<FINISH>

3/8” 36-079-037-<FINISH>

1/2” 36-079-050-<FINISH>

KC9232/KC9232-2 & KC9233/KC9233-2 INSTALLATION

Installing the KC9232/KC9232-2 or KC9233/KC9233-2

57041-D Page 6 04-11-2007

Installing the KC92 32/KC9232-2 or KC92 33/KC9233-2

Installing the KC9232/KC9232-2 or KC9233/KC9233-2

If your trim has a key cylinder already installed, skip to Position the Dead Latch’s Set Screw

Hole: on page 10. Otherwise, continue with Loosen the Baseplate Screws: on this page .

1) Loosen the Baseplate Screws:

2) A Key Cylinder That Is At Least 1-1/8” Long Must Be Installed:

IMP

NT: Do not remove any o

e screws

n t

lowing step or it will be difficult to reinstall them.

• Using a small Philips head screwdriver, loosen

screws a& bin baseplate, around key cylinder

hole, one turn.

NOTE: Screws a, b, c & d are set at the factory.

Screws a & b are tightened and screws c & d are left loose.

> T

ey cy

er t

at you

nsta

must

1/8”

ong or

onger.

>>>> Do not attempt to install a key cylinder that is shorter than 1-1/8”

> The two illustrations below show the difference between a 1” and a 1-1/8” key cylinder.

1” long key cylinder.

DO NOT ATTEMPT TO INSTALL A 1”

LONG KEY CYLINDER.

1-1/8” long key cylinder

ONLY INSTALL A KEY CYLINDER

THAT IS AT LEAST 1-1/8” LONG.

KC9232/KC9232-2 & KC9233/KC9233-2 INSTALLATION

Installing the KC9232/KC9232-2 or KC9233/KC9233-2

57041-D Page 7 04-11-2007

3) Make Room for Key Cylinder:

4) Hold Dead Latch in Place:

5) Verify Placement of Dead Latch:

Due to the d

ameter o

the key cyl

nder,

s necessary

to have dead latch (a) placed out of the way when

installing the key cylinder. Therefore...

• Using your finger or a pair of needle-nose

pliers, push dead latch towards the top end

of trim as indicated by arrow in photo.

NOTE: As indicated by arrow in photo, you’ll notice

that when you push the dead latch forward, it will

swing a little bit in a counterclockwise direction.

nsure that dead latch

s placed

ar enough out

f the way to allow key cylinder to be threaded in

roperly:

• Insert a finger into key cylinder hole and

hold dead latch firmly in place.

• Carefully turn the trim over while keep-

ing the dead latch in position.

Two holes on dead latch (a) should be showing

within the two holes (b) in baseplate.

Fig. 1

KC9232/KC9232-2 & KC9233/KC9233-2 INSTALLATION

Installing the KC9232/KC9232-2 or KC9233/KC9233-2

57041-D Page 8 04-11-2007

6) Install the Key Cylinder:

Table 1: Blocking Rings

Table 2: Recommended Cams

7) Align Key Cylinder:

Key Cylinder Length Blocking Ring (Schlage P/N; XXX = finish)

• 1-1/4” 1/8” (36-079-012-XXX)

• 1-3/8” 1/4” (36-079-025-XXX)

• 1-1/2” 3/8” (36-079-037-XXX)

• 1-5/8” 1/2” (36-079-050-XXX)

Cylinder/Core Schlage Type Part Number

• Standard Mortise Cyl Everest L583-153

• Standard Mortise Cyl Classic L583-254

• Interchangeable Core IC Cam L583-255

• Insta

0”

er was

er.

IMPORTANT: A .050” cylinder washer must be used IN ALL CASES,

regardless of the key cylinder length.

• If you are installing a cylinder that is longer than 1-1/8”, you

must also install a blocking ring (see Table 1: Blocking

Rings, on page 8).

A simple formula for determining blocking ring thickness is:

Blocking ring thickness = length of cylinder minus 1-1/8”

• If not already done, install cam onto cylinder. Cam must be clo-

ver leaf design (see Table 2: Recommended Cams, on page 8).

• Tilt top of trim down at a sharp angle.

• Screw in key cylinder until it stops. Use mechanical key as a han-

dle for turning if necessary.

•

ter screw

t a

e way

ey cy

(no more than one turn) until key is at the bottom. If key

cylinder has a logo (a), logo should be at the top of key

cylinder. a

KC9232/KC9232-2 & KC9233/KC9233-2 INSTALLATION

Installing the KC9232/KC9232-2 or KC9233/KC9233-2

57041-D Page 9 04-11-2007

8) Alignment of Interchangeable Cores:

9) Tighten the Four Screws in the Baseplate:

10) The Dead Latch’s “Critical Edge:”

• I

an I

ore

s use

, center t

nter

ace towar

bottom.

• T

ten t

our

asep

ate screws

n t

lowing order:

> Tighten aand buntil snug.

> Tighten c and duntil snug.

> Fully tighten aand b.

> Fully tighten cand d.

> Check all four screws to make sure that

all four are completely tight.

• For c

ty purposes on

y, p

oto on t

right is a view of deadlatch with escutch-

eon removed.

• Edge (a) is referred to as the dead latch’s

“critical edge.”

IMPORTANT: In the next step, the “critical

edge” on deadlatch will have to be lined up with

hole (b) in baseplate. See Position the Dead

Latch’s Set Screw Hole: on page 10

KC9232/KC9232-2 & KC9233/KC9233-2 INSTALLATION

Installing the KC9232/KC9232-2 or KC9233/KC9233-2

57041-D Page 10 04-11-2007

11) Position the Dead Latch’s Set Screw Hole:

• T

t t

e tr

m unt

you see t

“

edge” align with the larger hole in the

baseplate as shown in photo on right.

Look closely at edge of dead latch’s

“critical edge” (a) when doing this.

IMPORTANT: When the dead latch’s “critical

edge” is correctly aligned, the dead latch’s set

screw hole will likewise be correctly aligned.

Photos A, B and C below illustrate examples of an

incorrectly aligned critical edge. Photo D is an

example of a correctly aligned critical edge.

NOT CORRECTLY

ALIGNED

NOT CORRECTLY

ALIGNED

NOT CORRECTLY

ALIGNED

CORRECTLY ALIGNED

ABC

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