Sauter TVL User manual

Sauter GmbH

Ziegelei 1

D-72336 Balingen

E-mail: info@kern-sohn.com

Tel.: +49-[0]7433- 9933-0

Fax: +49-[0]7433-9933-149

Internet: www.sauter.eu

Operating instructions for a manual

test stand

SAUTER TVL/TVL-XLS/TVL-O/TVL-E

Version 3.0

06/2023

TVL-BA-e-2330

PROFESSIONAL MEASURING

2 TVL-BA-e-2330

SAUTER TVL/TVL-XLS/TVL-

O/TVL-E

V. 3.0 06/2023

Operating instructions for a manual test stand

Table of Contents:

1Scope of delivery........................................................................................... 3

2Technical description.................................................................................... 3

2.1 Technical data manual test stand........................................................................................3

2.2 Technical data of LA linear encoder (not for TVL-E and TVL-O)........................................3

3Functional description .................................................................................. 4

3.1 TVL/TVL-O/TVL-XLS.............................................................................................................4

3.2 TVL-E ....................................................................................................................................4

4Maintenance................................................................................................... 5

5General safety instructions........................................................................... 5

TVL-BA-e-2330 3

1 Scope of delivery

•1x manual test bench

•1x hook for TVL, TVL-O, TVL-XLS (none for TVL-E)

2 Technical description

2.1 Technical data manual test stand

TVL/TVL-O

TVL-XLS

TVL-E

Maximum force

1000N

500N

2000N

Measuring direction

vertical and horizontal

Spindle stroke per revolution

3mm

2mm

Thread hook/load cell

M12

Spindle height from base plate

300mm

350mm

Thread of the gauge mounting

plate

4x M3 (included in delivery)

Workspace

approx.

210mm

approx.

450mm

approx. 290mm

Weight

8kg

15kg

9kg

2.2 Technical data of LA linear encoder (not for TVL-E and TVL-O)

TVL

TVL-XLS

TVL-E/TVL-O

Scale length

200mm

no length

measuring device

LA included in

scope of delivery

Readability

0,01mm

Control buttons

On/0

•Switch on

•Zeros of the display of the LA

mm/in

Change units between millimeter and

inch

▲

Manual length preselection, upwards

▼

Manual length preselection, downward

Optionally available for all test stands:

1. LB-200 (Length measuring device with interface)

2. LB-A02 (Attaching the linear encoder to the test stand)

3. AFH FD (Software for force-displacement measurements)

4 TVL-BA-e-2330

3 Functional description

3.1 TVL/TVL-O/TVL-XLS

The TVL/TVL-O/TVL-XLS test stands are designed for force gauges with an internal

measuring cell up to 1 kN (for the maximum force of the respective test stand, please

refer to the table in the technical data).

The test stand should be set up on a solid base, such as a workbench or a base plate.

A SAUTER force gauge can then be attached to the test stand using the four M3

cylinder head screws provided.

There are several holes in the base plate of the test stand for attaching various

accessories, such as clamps, linear encoders, etc. The handwheel can be used to turn

the test stand.

The test stand can be moved with a spindle stroke of 3mm/revolution via the existing

handwheel.

3.2 TVL-E

The TVL-E test stand is designed for force gauges with an external measuring cell up

to 2 kN. The test stand should be set up on a solid base, such as a workbench or a

base plate. The external measuring cell can then be attached to the test stand via an

M12 cylinder head screw.

There are several holes in the base plate of the test stand for attaching various

accessories, such as clamps, linear encoders, etc. The external measuring cell can

then be attached to the test stand via an M12 cylinder head screw.

The test stand can be moved with a spindle stroke of 2mm/revolution via the existing

handwheel.

TVL-BA-e-2330 5

4 Maintenance

To prevent rust, the test stand should be cleaned with a lint-free, soft cloth after each

use.

Under no circumstances should aggressive cleaning agents be used.

5 General safety instructions

WARNING

Risk of injury due to overridden functions of the protective devices!

De-energized functions of the protective devices can lead to severe lead to injuries.

● Never override the functions of the protective devices, neither you nor third parties.

● Never test with protective devices disabled.

● Never tamper with protective devices.

● Comply with all safety instructions.

WARNING

Risk of injury from falling parts!

Falling parts can cause serious injuries.

● Use only suitable and technically flawless lifting gear.

● Use lifting gear with sufficient lifting capacity.

● Carefully fasten individual parts and larger assemblies with lifting gear.

● Secure individual parts and larger assemblies with lifting gear.

● Make sure that no danger can emanate from the hoist.

● Lift individual parts and larger assemblies slowly.

WARNING

Risk of injury from rotating components!

The drive can start automatically. Rotating components such as spindles on the drive

of the crosshead or the extensometer can catch long hair, loose clothing and also sleeves or jewelry.

This can lead to serious injuries.

● Work only in clothing with tight-fitting sleeves.

● Wearing jewelry while working on the test system is prohibited.

● Use hairnet if necessary.

● Wear suitable protective equipment

WARNING

Risk of injury when handling in the test

chamber!

When handling in the test room during operation

of the test system, there are

Risk of injury. Your hands and arms can be

pinched and crushed.

● Never handle anything in the test chamber

while the test system is running.

● Never handle anything in the test room during

a test.

6 TVL-BA-e-2330

WARNING

Danger of tipping due to the use of heavy

specimens!

In the case of heavy specimens that are inserted

off-center, as well as by improper behavior can

tip the test system.

● Ensure that the test system is securely

positioned.

● Never use the test system as a climbing aid.

● Place the test stand on a stable surface.

CAUTION

Risk of injury!

There is a risk of injury when working on/with the test system.

● Comply with the applicable and binding national regulations on the

accident prevention.

Comply with the recognized technical regulations for safety and

professional work.

● Comply with the regulations on safety and health protection during the

Provision of work equipment and its use.

● Observe company regulations such as supervision and reporting requirements.

● Read the operating instructions completely.

● Read the operating instructions and data sheets of external components

completely through.

● Observe all safety instructions in the operating manual.

● Observe all safety signs attached to the test system.

● Always wear appropriate safety equipment.

NOTE

Work on the test system may only be carried out by specialists qualified for this work.

be carried out.

NOTE

Only one operator may work on the test system at a time.

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