Sargent 7800 Series User manual

A8257C 03/20

Installation Instructions

or in part without the express written permission of SARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

WARNING

This product can expose you to lead

which is known to the state of California

to cause cancer and birth defects or other

reproductive harm. For more information

go to www.P65warnings.ca.gov.

7800 and 8200

Series Mortise Lock

Used with Sectional Trim and V Series Indicators

7800 and 8200 Series Mortise Lock

Installation Instructions

Used with Sectional Trim and V Series Indicators

A8257C 03/20

or in part without the express written permission of SARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

TOC Table of Contents

1 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2 Indicator Variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

3 Lock set configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

4 Rehanding Indicator (if required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

a Prepare Door for Mortise Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

b Install Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

c Prepare Door for Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

d Install Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

e Install Indicator Mounting Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

f Install Indicator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

g Install Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

h Install Outside Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

i Perform Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

6 Indicator Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1 Tools Required

#2 & #3 Phillips

head screwdrivers

Flat blade

screwdriver

1/8”Allen Wrench 3/32"

Drill bit

T-20 Torx Screw with

Tamper Pin Driver

7800 and 8200 Series Mortise Lock

Installation Instructions

Used with Sectional Trim and V Series Indicators

A8257C 03/20

or in part without the express written permission of SARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

2 Indicator Variants

Depending on function and option ordered,

indicators are provided in the following variations,

these instructions detail how to install with

cylinder, however other variations follow similar

instructions. (Figure1)

Contact factory for any questions. Coin Turn - For

installation

on outside of

door.

Cylinder - For

installation

on inside or

outside of

door.

No input /

blank - For

installation

on inside or

outside of

door.

Thumbturn -

For installation

on inside of

door.

Figure1

3 Lock set configuration

To set function of multi-function lock or to re-hand, see instructions on lock body.

4 Rehanding Indicator (if required)

Verify hand and bevel of door. (Figure2)

Left Hand

Hinges Left

Open Inward

Right Hand

Hinges Right

Open Inward

LHRB

Left Hand

Reverse Bevel

Hinges Left

Open Outward

RHRB

Right Hand

Reverse Bevel

Hinges Right

Open Outward

Figure2

Note:

Stand on outside of locked door when determining door hand.

Next, verify inside and/or outside indicators are handed correctly,

using Spindle Cam Position chart. (Figure3) If they are handed

correctly, skip to Step 5 "Prepare Door".

If they are not handed correctly:

1. Remove retaining pad and spindle cam from

assembly. (Figure4)

2. Position spindle cam in correct direction for

door hand. (Figure3)

Important:

• For thumbturn indicators, make sure thumbturn

is positioned in the 12 o’clock direction as

shown. (Figure5)

3. Slide spindle cam post into correct slot of display

slide. (Figure4)

4. Re-seat retaining pad into original position.

5. Return indicator to the vacant/unlocked position for installation.

Door Hand: RH / RHRB

Door Hand: LH / LHRB

Outside Indicator

Inside Indicator

Outside Indicator

Spindle Cam Position for Locks with Deadbolt (*and 56 function)

Door Hand: RH / RHRB

Door Hand: LH / LHRB

Outside Indicator

Inside Indicator

Outside Indicator

Spindle Cam Position for Locks without Deadbolt (*except 56 function)

Figure3

Figure4

Spindle

cam

Display

slide slot

Retaining

pad

Thumbturn

position

Figure5

7800 and 8200 Series Mortise Lock

Installation Instructions

Used with Sectional Trim and V Series Indicators

A8257C 03/20

or in part without the express written permission of SARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

5 Installation

a Prepare Door for Mortise Lock

Prepare door for function holes, size, and location

according to A7050 door marker template,

if not already prepped.

b Install Lock

1. Verify strike location according to template.

Clean out door pocket and door edge of debris.

2. Make sure handing of lock matches handing of door.

Slide lock into door. (Figure6)

3. Temporarily hand tighten two (2) lock screws

(#12 x 1-1/4"wood screws, or #12-24 x

1/2"machine screws).

Notes:

• Keep door open until installation is complete.

• If installing lever onto only one (1) side of door (36 function), see separate instruction sheet A7028.

c Prepare Door for Indicator

1. Insert template guide into control hub on

side where indicator will be used. (Figure7)

2. Slide indicator template over template

guide.

Important: Make sure the template

is properly centered and aligned to

ensure smooth indicator operation.

3. Mark the four (4) hole positions

indicated on template.

4. Remove guide and template.

5. If indicators are being used on both sides

of door, repeat steps 1 through 4 for opposite side.

6. Remove lock body.

7. Drill four (4) marked holes with 3/32" diameter bit, by 1/2" deep.

8. Reinstall lock body and hand tighten screws.

Note:

If retrofitting over an existing product, ensure door surface is free of chips and

debris around holes so indicator will sit flat against door surface.

RH door

shown

Inside of door

Outside

of door

Lock

Lock Screws

Figure6

Template

Guide

Mark holes

with pencil

Figure7

Control Hub

7800 and 8200 Series Mortise Lock

Installation Instructions

Used with Sectional Trim and V Series Indicators

A8257C 03/20

or in part without the express written permission of SARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

5 Installation (cont.)

d Install Levers

1. Slide outside lever and rose assembly through

door and lock body, and hold. (Figure8)

2. Slide inside spindle into lock body hub.

3. Slide adapter and plate assembly over spindle.

4. Secure with two (2) #8-32 x 5/8" screws.

5. Install inside rose onto adapter plate.

6. Install inside lever on adapter plate.

Secure with set screw.

e Install Indicator Mounting Plate

1. Screw indicator mounting plate to door with

four (4) #6 x 3/8" sheet metal screws. (Figure9)

2. If indicators are being used on both sides of

door, repeat step 1 for opposite side.

f Install Indicator Assembly

1. Verify lock is in unlocked state

(turn outside lever to confirm).

2. Verify indicator is in

vacant/unlocked position.

3. Assemble indicator assembly

onto mounting plate. (Figure10)

4. Secure indicator assembly to

door with two (2) machine

screws.

• Use #8-32 x 5/8"screw for top

• Use #8-32 x 3/8"screw for

bottom

5. If indicators are being used on

both sides of door, repeat steps 1

through 3 for opposite side.

Note:

Torx security screws recommended.

Inside of door

Inside Lever

Rose

Adapter

Plate

Spindle

#8-32 x

5/8" screws

Outside of door

RH door

shown

Figure8

Set screw

Outside

lever & Rose

Assembly

#6 x 3/8"

screws

Mounting

Plate

Figure9

Figure10

#8-32 x

3/8" screw

#8-32 x

5/8" screw

Indicator

Assembly

7800 and 8200 Series Mortise Lock

Installation Instructions

Used with Sectional Trim and V Series Indicators

A8257C 03/20

or in part without the express written permission of SARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

5 Installation (cont.)

g Install Cylinder

1. Thread cylinder into lock until flush with escutcheon

surface. (Figure11)

• Pull key slightly out of cylinder to help thread

into lock body.

2. Tighten cylinder clamp screw with #2

Phillips screwdriver.

• Check operation and adjust if necessary.

Notes:

• SARGENT logo must be horizontal

and on top. (Figure12)

• If double cylinder function is used, repeat

steps 1 and 2 for second cylinder.

• Removable Core or Interchangeable Core cylinders

require a control key (key stamped with C) to remove and

install the core. This is not provided standard; it must be

requested separately. If requesting 1-bitted control key,

specify 113511 cut.

h Install Outside Front

1. Tighten the two (2) lock screws completely: (Figure13)

2. Attach outside front with two (2) flat head screws #8-32 x 1/4".

i Perform Functional Check

DO NOT FORCE if resistance is encountered during functional

check. Refer back to Rehanding Indicator (if required) section

to ensure correct handing. Rehand if necessary.

1. Insert key into cylinder (if present) and rotate:

• Ensure there is no friction against lock

case or any other obstructions.

2. Check key retracts latch:

• Key should rotate freely.

3. Throw deadbolt (if present):

• Check key retracts both deadbolt

and latch.

4. Test levers:

• Confirm latch and deadbolt (if installed) retract.

5. Verify indicator displays correct status when

locked and unlocked.

Cylinder

Clamp

Screw

Figure11

Incorrect

Key and cylinder must be rotated as shown.

Correct

Figure12

Figure13

Lock screw

Outside front

#8-32 x 1/4"

screws Lock

screw

7800 and 8200 Series Mortise Lock

Installation Instructions

Used with Sectional Trim and V Series Indicators

A8257C 03/20

or in part without the express written permission of SARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

6 Indicator Parts List

Figure14

Figure14 Description Part Number Req.

Sectional Escutcheon - Cylinder 81-0742 x finish

Sectional Escutcheon - Coin Turn 82-5635 x finish

Sectional Escutcheon - Thumbturn (Standard) 82-5630 x finish

Sectional Escutcheon - Thumbturn (LB Option) 82-5631 x finish

Sectional Escutcheon - Thumbturn (T1) 82-5632 x finish

Sectional Escutcheon - Thumbturn (T2) 82-5633 x finish

Sectional Escutcheon - Thumbturn (T3) 82-5634 x finish

Sectional Escutcheon - No Input/Blank 81-0742 x finish

2 Indicator Window 81-0811 1

Indicator Display Assembly - Green Unlocked / Red Locked 82-5602

Indicator Display Assembly - Green Vacant / Red Occupied 82-5603

Indicator Display Assembly - Green Unlocked Icon / Red Locked Icon 82-5604

Indicator Display Assembly - White Unlocked / Red Locked 82-5605

Indicator Display Assembly - White Vacant / Red Occupied 82-5606

Indicator Display Assembly - White Unlocked Icon / Red Locked Icon 82-5607

4A Indicator Spindle Cam - Thumbturn/Coin Turn 81-0745

14B Indicator Spindle Cam - Cylinder/No Input / Blank 81-0756*

4C Indicator Spindle Cam - 05, 37, 38, 59 Function 82-5577*

5 Indicator Retaining Pad 81-0749 1

6 Sectional Indicator Screw Pack 82-5590 x finish 1

7 Sectional Indicator Mounting Plate 81-0750 1

8 Sectional Indicator Template Kit (not shown) 82-5601 1

* These parts are for 1-3/4"standard thickness doors. For other thicknesses, please contact factory.

Note:

Reference 8200 Series parts manual for all lock body parts.

Founded in the early 1800s, SARGENT®is a market leader in locksets, cylinders, door closers, exit devices, electro-

mechanical products and access control systems for new construction, renovation, and replacement applications.

The company’s customer base includes commercial construction, institutional, and industrial markets.

SARGENT is a brand associated with ASSA ABLOY High Security Group, Inc., an ASSA ABLOY Access and Egress

rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited. A8257C 03/20

SARGENT Manufacturing Company

100 Sargent Drive

New Haven, CT 06511 USA

800-727-5477

www.sargentlock.com

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