Sanyo AOD260 Netbook User manual

Name of Sample

Consignor

Manufacturer

Test Method

Criterion

Appearance

Test Date

Sample Number

Test Items

Conclusion

United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"

Black rectangular parallelepiped

2010/01/26 - 2010/02/03

Altitude simulation, Thermal test, Vibration test, Shock test, External short

circuit, Overcharged

The sample has passed the items of UN38.3.

Date:March 30,2010

Sanyo Test Report

Lithium Ion Battery 3LUNA-1-T0636

SANYO Energy(Suzhou) CO.,LTD

United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"

Remark

Consignor Address

Sanyo Energy(Suzou) Co.,Ltd.

Check

Certification by Similar Model: 3LUNA-1-T0636

Ratio of (3LUNA-1-T0636)/(3LUNA-1-T0636)

[+]=100%, [-]=100%, [Electrolyte]=100%

No.86 Sunwu Road, Xukou, Wuzhong District, Suzhou City, Jiangsu Province

215165, China

Approval Writing

CONFIDENTIAL

Presence of

Presence ofPresence of

Presence of

change

changechange

change

－

T2：Thermal　Shock

　　(Repetition of high temp.

and low temp.)

・Crimped part, Gasket (Cell)

・Gas Release Vent, Cell Case (Cell)

・Finished state of Wound Electrodes (Cell)

・Pack (Plastic) Case

・Holding Member(Insulator, Insulation Tape, Both Sides Tape)

・Coating materials

T3：Vibration

　　(Vibration load)

・Finished state of Wound Electrodes (Cell)

・Electric wiring member

・Electronic Parts on a circuit board

・Cell Holding Member (Adhesive, Both Sides Tape, Lib of

Plastic Case )

T4：Shock(Shock load) ・Wiring Member

・Electronic Parts on a circuit board

・

Cell Holding Member

(

Adhesive

Both Sides Tape

Lib of

Target

model

which is not a new type

3LUNA-1-T0636

Test Item (Function)

Test Item (Function)Test Item (Function)

Test Item (Function) The element which is given influence

The element which is given influenceThe element which is given influence

The element which is given influence

T1：Altitude　Simulation

　　(Decompression load)

・Crimped part, Gasket (Cell)

・Gas Release Vent, Cell Case (Cell)

・Pack (Plastic) Case

・Holding Member(Insulator, Insulation Tape, Both Sides Tape)

・Coating materials

Date:March 30,2010

Ｂ：Checklist for Judging New Type Battery or not

Confirmation of presence of change in “The element which is given influence”

（Change　⇒　○、　No change　⇒　－）

When there is no change in all items, it is NOT considered to be a New Type Battery.

Model which UN regulation test has completed 3LUNA-1-T0636

－

New・Not new

Sanyo Energy(Suzou) Co.,Ltd.

Check

Judgment result New Type or not

approval Writing

T5：External Short

Circuit(Short current)

・Over-voltage Protection

・Current Control Device

・Safety Device of cell (Cell)

・Lead Tab

T6(Cell)：Impact(Crash load) ・Separator (Cell)

・Insulation State in a cell (Cell)

T7(Pack)：Overcharge(Charge

load）

・Overcharge Protection

・Thermal Device

・Safety Device of cell (Cell)

・

Cell Holding Member

(

Adhesive

Both Sides Tape

Lib of

Plastic Case )

・Finished state of Wound Electrodes (Cell)

Manual of Tests and Criteria

(38.3 Lithium batteries)

No.

Ｔ１

Ｔ２

Ｔ３

Ｔ４

Ｔ５

Ｔ６

Ｔ７

Ｔ８

Test item

Altitude simulation

Thermal test

Vibration

Shock

External short circuit

Impact

Overcharge

Forced discharge

Test

results Note

Item Nominal value Note

We declare the above : The test result mentioned above was checked according to UN test.

Number of test batteries

First cycle

fully charged

4 batteries

First cycle

fully Discharged

4 batteries

After 50 cycles

fully charged

4 batteries

After 50 cycles

fully discharged

4 batteries

First cycle 50% charged

First cycle fully charged 4 batteries

For cell only

After 50 cycles,fully discharged

After 50 cycles,fully charged 4 batteries

5 cells for cylindrical cell,

10 cells for prismatic cell, 10 cells for prismatic cell,

5 cells for cylindrical cell,

5 cells for coin cell. 5 cells for coin cell.

Lithium equivalent content

(Manual of Tests and Criteria ST/SG/AC.10/11/Rev.4, PartIII,sub‑section 38.3)

1.98 g

AL10A31

Mar.30.2010

Nominal voltage

Watt‑hour rating

Lithium ion battery Specification

：

Customer Model

For battery only

For cell only

E1004342

Pass

−

Sanyo Product Code

Sanyo Model F12431008

3LUNA‑1‑T0636

Certificate of UN test for Lithium ion battery

11.1 V

25 Wh

Test item

Package Drop Test

Note

Item Nominal value Note

Pass

Test results

The package shall be dropped from 1.2meter

high onto a concrete surface ( flat and horizontal )

with five orientations (drop once a sample);

(1)flat on the bottom,(2)flat on the top,(3)flat on the

long side, (4)flat on the short side, (5)on a corner

We declare the above : The test result mentioned above was checked according to UN test.

(Model Regulations ST/SG/AC.10/1/Rev.15, Special Provision188)

Lithium equivalent content

1.98 g

AL10A31

Mar.30.2010

Nominal voltage

Watt‑hour rating

Lithium ion battery Specification

：

Customer Model

E1004342

Sanyo Product Code

Sanyo Model F12431008

3LUNA‑1‑T0636

Certificate of Package Drop Test for Lithium ion battery

11.1 V

25 Wh

UN Test Data (Model:3LUNA-1-T0636)

1.Test Item: Altitude simulation (T1) P.3/10

2.Test Purpose: This test simulates ai t anspo t unde low-p essu e conditions.

3.Test Procedure:

Test cells and batte ies shall be sto ed at a p essu e of 11.6kPa o less fo at least six hou s at ambient

tempe atu e(20±5℃).

SANYO Internal Procedure:

As above.

4.Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no uptu e and no fi e,and the voltage

etention is not less than 90%.

The equi ement elating to voltage is not applicable to test batte ies at fully discha ged states.

.Test Date: 2010/1/26

6.Test Data

Before test

After test

Before test

After test

1 161.99 162.00 0.006 12.84 12.82 99.8 0 PASS

2 161.99 161.93 0.037 12.83 12.81 99.8 0 PASS

3 161.84 161.81 0.019 12.82 12.81 99.9 0 PASS

4 162.31 162.32 0.006 12.85 12.83 99.8 0 PASS

5 162.01 161.97 0.025 0 PASS

6 162.01 161.98 0.019 PASS

7 161.99 161.96 0.019 0 PASS

8 161.93 161.92 0.006 0 PASS

9 162.03 162.04 0.006 12.83 12.82 99.9 0 PASS

10 161.81 161.84 0.019 12.85 12.84 99.9 0 PASS

11 161.99 162.04 0.031 12.83 12.82 99.9 0 PASS

12 161.87 161.90 0.019 12.82 12.81 99.9 0 PASS

13 162.00 162.04 0.025 0 PASS

14 162.08 162.10 0.012 0 PASS

15 161.73 161.77 0.025 0 PASS

16 161.97 161.99 0.012 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Ruptu e, F-Fi e,

0-No leakage, no venting, no disassembly, no uptu e & no fi e

Other

event Result Judgement

At fi st

cycle,in

fully

cha ged

states

PASS

At fi st

cycle,in

fully

discha ged

states

Afte 50

cycles

ending in

fully

cha ged

states

Afte 50

cycles

ending in

fully

discha ged

states

Battery No.

Mass(g) Mass loss

(%)

(=<0.1%)

Voltage(V) Voltage

Retention(

%)(=>90%)

UN Test Data (Model:3LUNA-1-T0636)

1.Test Item: The mal Test (T2) P.4/10

2.Test Purpose: This test assesses cell and batte y seal integ ity and inte nal elect ical connections. The test

is conducted using apid and ext eme tempe atu e changes.

3.Test Procedure:

Test cells and batte ies a e to be sto ed fo at least six hou s at a test tempe atu e equal to 75±2℃, followed

by sto age fo at least six hou s at a test tempe atu e equal to -40±2℃.The maximum time inte nal between

test tempe atu e ext emes is 30 minutes.This p ocedu e is to be epeated 10 times, afte which all test cells

and batte ies a e to be sto ed fo 24 hou s at ambient tempe atu e (20 ±5℃). Fo la ge cells and batte ies the

du ation of exposu e to the test tempe atu e ext emes should be at least 12 hou s.

SANYO Internal Procedure:

As above.

4.Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no uptu e and no fi e,and the voltage

etention is not less than 90%.

The equi ement elating to voltage is not applicable to test batte ies at fully discha ged states.

.Test Date: 2010/1/26- 2010/2/2

6.Test Data

Before test

After test

Before test

After test

1 162.00 161.95 0.031 12.82 12.62 98.4 0 PASS

2 161.93 161.92 0.006 12.81 12.61 98.4 0 PASS

3 161.81 161.77 0.025 12.81 12.60 98.4 0 PASS

4 162.32 162.25 0.043 12.83 12.62 98.4 0 PASS

5 161.97 161.95 0.012 0 PASS

6 161.98 161.96 0.012 0 PASS

7 161.96 161.94 0.012 0 PASS

8 161.92 161.89 0.019 0 PASS

9 162.04 161.96 0.049 12.82 12.64 98.6 0 PASS

10 161.84 161.76 0.049 12.84 12.66 98.6 0 PASS

11 162.04 161.95 0.056 12.82 12.65 98.7 0 PASS

12 161.90 161.83 0.043 12.81 12.63 98.6 0 PASS

13 162.04 161.96 0.049 0 PASS

14 162.10 162.03 0.043 0 PASS

15 161.77 161.69 0.049 0 PASS

16 161.99 161.91 0.049 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Ruptu e, F-Fi e,

0-No leakage, no venting, no disassembly, no uptu e & no fi e

Other

event Result Judgement

At fi st

cycle,in

fully

cha ged

states

PASS

At fi st

cycle,in

fully

discha ged

states

Afte 50

cycles

ending in

fully

cha ged

states

Afte 50

cycles

ending in

fully

discha ged

states

Battery No.

Mass(g) Mass loss

(%)

(=<0.1%)

Voltage(V) Voltage

Retention(

%)(=>90%)

UN Test Data (Model:3LUNA-1-T0636)

1.Test Item: Vib ation (T3) P.5/10

2.Test Purpose: This test simulates vib ation du ing t anspo t.

3.Test Procedure:

Cells and batte ies a e fi mly secu ed to the platfo m of the vib ation machine without disto ting the cells in such a

manne as to faithfully t ansmit the vib ation. The vib ation shall be a sinusoidal wavefo m with a loga ithmic sweep

between 7 Hz and 200 Hz and back to 7 Hz t ave sed in 15 minutes.This cycle shall be epeated 12 times fo a

total of 3 hou s fo each of th ee mutually pe pendicula mounting positions of the cell. One of the di ections of

vib ation must be pe pendicula to the te minal face.

The loga ithmic f equency sweep is as follows: f om 7 Hz a peak accele ation of 1gn is maintained until 18 Hz is

eached. The amplitude is then maintained at 0.8 mm(1.6 mm total excu sion) and thef equency inc eased until a

peak accele ation of 8gn occu s (app oximately 50Hz).A peak accele ation of 8 gn is then maintained until the

f equency is inc eased to 200Hz.

SANYO Internal Procedure:

As above.

4.Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no uptu e and no fi e,and the voltage

etention is not less than 90%.

The equi ement elating to voltage is not applicable to test batte ies at fully discha ged states.

.Test Date: 2010/2/2

6.Test Data

Before test

After test

Before test

After test

1 161.95 161.96 0.006 12.62 12.62 100.0 0 PASS

2 161.92 161.95 0.019 12.61 12.60 99.9 0 PASS

3 161.77 161.78 0.006 12.60 12.60 100.0 0 PASS

4 162.25 162.25 0.000 12.62 12.62 100.0 0 PASS

5 161.95 161.95 0.000 0 PASS

6 161.96 161.97 0.006 0 PASS

7 161.94 161.98 0.025 0 PASS

8 161.89 161.91 0.012 0 PASS

9 161.96 161.97 0.006 12.64 12.64 100.0 0 PASS

10 161.76 161.76 0.000 12.66 12.65 99.9 0 PASS

11 161.95 161.95 0.000 12.65 12.65 100.0 0 PASS

12 161.83 161.86 0.019 12.63 12.63 100.0 0 PASS

13 161.96 161.98 0.012 0 PASS

14 162.03 162.04 0.006 0 PASS

15 161.69 161.71 0.012 0 PASS

16 161.91 161.92 0.006 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Ruptu e, F-Fi e,

0-No leakage, no venting, no disassembly, no uptu e & no fi e

Other

event Result Judgement

At fi st

cycle,in

fully

cha ged

states

PASS

At fi st

cycle,in

fully

discha ged

states

Afte 50

cycles

ending in

fully

cha ged

states

Afte 50

cycles

ending in

fully

discha ged

states

Battery No.

Mass(g) Mass loss

(%)

(=<0.1%)

Voltage(V) Voltage

Retention(

%)(=>90%)

UN Test Data (Model:3LUNA-1-T0636)

1.Test Item: Shock (T4) P.6/10

2.Test Purpose: This test simulates possible impacts du ing t anspo t.

3.Test Procedure:

Test cells and batte ies shall be secu ed to the testing machine by means of a igid mount which will suppo t all mounting

su faces of each test batte y. Each cell o batte y shall be subjected to a half-sine shock of pack accele ation of 150 g n

and pulse du ation of 6 milliseconds. Each cell o batte y shall be subjected to th ee shocks in the positive di ection

followed by th ee shocks in the negative di ection of th ee mutually pe pendicula mounting positions of the cell o

batte y fo a total of 18 shocks.

Howeve , la ge cells and la ge batte ies shall be subjected to a half-sine shock of peak accele ation of 50 g n and pulse

du ation of 11 milliseconds. Each cell o batte y is subjected to th ee shocks in the positive di ection followed by th ee

shocks in the negative di ection of each of th ee mutually pe pendicula mounting positions of the cell fo a total of 18

shocks.

SANYO Internal Procedure:

As above.

4.Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no uptu e and no fi e,and the voltage

etention is not less than 90%.

The equi ement elating to voltage is not applicable to test batte ies at fully discha ged states.

.Test Date: 2010/2/3

6.Test Data

Before test

After test

Before test

After test

1 161.96 161.95 0.006 12.62 12.62 100.0 0 PASS

2 161.95 161.93 0.012 12.60 12.60 100.0 0 PASS

3 161.78 161.78 0.000 12.60 12.60 100.0 0 PASS

4 162.25 162.22 0.018 12.62 12.62 100.0 0 PASS

5 161.95 161.96 0.006 0 PASS

6 161.97 161.95 0.012 0 PASS

7 161.98 161.97 0.006 0 PASS

8 161.91 161.91 0.000 0 PASS

9 161.97 161.94 0.019 12.64 12.64 100.0 0 PASS

10 161.76 161.72 0.025 12.65 12.64 99.9 0 PASS

11 161.95 161.96 0.006 12.65 12.65 100.0 0 PASS

12 161.86 161.81 0.031 12.63 12.63 100.0 0 PASS

13 161.98 161.97 0.006 0 PASS

14 162.04 162.02 0.012 0 PASS

15 161.71 161.68 0.019 0 PASS

16 161.92 161.90 0.012 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Ruptu e, F-Fi e,

0-No leakage, no venting, no disassembly, no uptu e & no fi e

Other

event Result Judgement

At fi st

cycle,in

fully

cha ged

states

PASS

At fi st

cycle,in

fully

discha ged

states

Afte 50

cycles

ending in

fully

cha ged

states

Afte 50

cycles

ending in

fully

discha ged

states

Battery No.

Mass(g) Mass loss

(%)

(=<0.1%)

Voltage(V) Voltage

Retention(

%)(=>90%)

UN Test Data (Model:3LUNA-1-T0636)

1.Test Item: Exte nal sho t ci cuit (T5) P.7/10

2.Test Purpose: This test simulates an exte nal sho t ci cuit.

3.Test Procedure:

The cell o batte y to be tested shall be tempe atu e stabilized so that its exte nal case tempe atu e eaches

55±2℃ and then the cell o batte y shall be subjected to a sho t ci cuit condition with a total exte nal

esistance of less than 0.1ohm at 55±2℃.This sho t ci cuit condition is continued fo at least one hou afte

the cell o batte y exte nal case tempe atu e has etu ned to 55±2℃. The cell o batte y must be obse ved

fo a fu the six hou s fo the test to be concluded.

SANYO Internal Procedure:

As above.

4.Test Requirements:

Exte nal tempe atu e of test batte ies does not exceed 170℃ and the e is no disassembly,no uptu e and

no fi e within six hou s of this test.

.Test Date: 2010/2/3-2010/2/3

6.Test Data

1 0 PASS

2 0 PASS

3 0 PASS

4 0 PASS

5 0 PASS

6 0 PASS

7 0 PASS

8 0 PASS

9 0 PASS

10 0 PASS

11 0 PASS

12 0 PASS

13 0 PASS

14 0 PASS

15 0 PASS

16 0 PASS

Notes: D-Disassembly, R-Ruptu e, F-Fi e, 0-No disassembly, no uptu e & no fi e

Afte 50

cycles

ending in

fully

discha ged

states

55.1

54.5

54.9

55.1

54.4

Afte 50

cycles

ending in

fully

cha ged

states

54.7

54.4

55.1

54.9

At fi st

cycle,in

fully

cha ged

states

55.1

PASS

54.9

54.5

54.8

At fi st

cycle,in

fully

discha ged

states

54.9

54.5

Battery No. Maximum temperature (°C) Other

event Result Judgement

UN Test Data (Model:3LUNA-1-T0636)

1.Test Item:Impact (T6) P.8/10

2.Test Purpose: T is test simulates an impact.

3.Test Procedure:

T e test sample cell or component cell is to be placed on a flat surface. A 15.8mm diameter bar is to be placed across

t e center of t e sample. A 9.1kg mass is to be dropped from a eig t of 61±2.5cm onto t e sample.

A cylindrical or prismatic cell is to be impacted wit its longitudinal axis parallel to t e flat surface and perpendicular to

t e longitudinal axis of t e 15.8mm diameter curved surface lying across t e centre of t e test sample. A prismatic

cell is also to be rotated 90 degrees around its longitudinal axis so t at bot t e wide and narrow sides will be subjected

to t e impact. Eac sample is to be subjected to only a single impact. Separate samples are to be used for eac impact.

A coin or button cell is to be impacted wit t e flat surface of t e sample parallel to t e flat surface and t e 15.8mm

diameter curved surface lying across its center.

SANYO Internal Procedure:

As above.

4.Test Requirements:

External temperature of test batteries does not exceed 170°C and t ere is no disassembly and no fire wit in six ours

of t is test.

.Test Date: 2009/7/22

6.Test Data:

10 PASS

20 PASS

30 PASS

40 PASS

50 PASS

8PASS

11 0 PASS

12 0 PASS

13 0 PASS

14 0 PASS

15 0 PASS

Notes: D-Disassembly, F-Fire, 0-No disassembly & no fire

After 50

cycles

ending, in

fully

disc arged

states

140

Cell No. Maximum Temperature(°C) Other

event

Result Judgement

At first

cycle, 50%

c arged

states

146

144

138

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