Saeco PRIMEA LINE Operating manual

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Primea Line

Primea 2006 From page 02 to page 79

Primea 2007 From page 80 to page 158

REV. 02 - Mar. 07

TECHNICAL SERVICE

MANUAL

PRIMEA

LINE

Issue May 2006

This document and relative information herein is provided without liability deriving from any errors or omissions. Furthermore,

no part may be reproduced, used or collected with the exception of that authorized in writing or in accordance with a contrac-

tual clause.

REV. 02 - Mar. 07

PRIMEA Contents

1/1

PRIMEA TECHNICAL SERVICE MANUAL (Rev.02 March 07)

1. Introduction (rev.00)

1.1 Documentation required

1.2 Tools and equipment required

1.3 Safety warnings

2. Technical data (rev.00)

2.1 Product technical data

2.2 Internal / external machine components

3. Summarized instructions (rev.02)

3.1 Client and programming menu (rev.00)

3.2 Maintenance and cleaning (rev.02)

4. Diagrams (rev.00)

4.1 Wiring diagram (rev.00)

4.2 Component load table (rev.00)

4.3 Water circuit diagram (rev.00)

5. Troubleshooting (rev.02)

5.1 Primea Touch and Touch Plus test functions (rev.01)

5.2 Primea Touch e Touch Plus diagnosis function (rev.02)

5.3 Primea Ring test functions (rev.01)

5.4 Primea Ring diagnosis function (rev.01)

5.5 Error messages for Service personnel (rev.01)

6.5 Problems, Causes, Remedies (rev.01)

6. Operating logic (rev.02)

6.1 Multi-way valve (rev.01)

6.2 Autocappuccino facility (rev.01)

6.3 Motor-driven tray (rev.00)

6.4 Prima water (rev.01)

6.5 SBS valve (rev.00)

7. Component assembly / disassembly (rev.01)

7.1 Top cover (rev.00)

7.2 Right side cover (rev.00)

7.3 Left side cover (rev.00)

7.4 Coffee dispensing head (rev.00)

7.5 Electronics (rev.00)

7.6 Gearmotor (rev.00)

7.7 Pump (rev.00)

7.8 Boiler and multi-way valve assembly (rev.00)

7.9 Boiler (rev.00)

7.10 Multi-way valve (rev.01)

7.11 Oetiker clamp assembly and disassembly (rev.00)

7.12 Coffee grinder (rev.00)

7.13 Grinder adjustment/assembly and disassembly

7.14 Strength adjustment (rev.00)

7.15 Autocappuccino facility (rev.01)

7.16 Motor-driven drip tray (rev.00)

8. Maintenance schedule (rev.01)

8.1 Routine maintenance Check list (rev.01)

9. Amendments made to technical service manual (rev.00)

9.1 Latest amendments (rev.00)

REV. 02 - Mar. 07

CHAPTER 1

INTRODUCTION

REV.00

PRIMEA Chapter 01

REV. 02 - Mar. 07

1.1 Documentation required

The followingtechnical documentationlis required for repairs:

Instruction booklet for speciﬁc model

Technical documentation for speciﬁc model (diagrams, exploded drawings)

1.2 Tools and equipment required

As well as the standard equipment, the tools listed below are required.

1 Special screwdriver with Torx T15 tip and Pozi Drive screwdriver for casing and work

on the coffee grinder.

1 Digital thermometer with full 200°C scale

This must be suitable for measuring in liquids and on surfaces.

1 Set of pliers for Oetiker clamps

1 Pincer

1.3 Safety warning

Before starting operations on the machine, consult the instruction booklet.

Observe all current standards related to the repair of domestic appliances.

Always disconnect the power plug from the mains before carrying out repairs. Simply turning

off the main switch is not sufﬁcient to prevent electrical discharge.

This domestic appliance is rated as insulation class I.

Insulation and dielectric rigidity tests must be performed on completion of repairs.

1/1

PRIMEA Chapter 01

REV. 02 - Mar. 07

CHAPTER 2

TECHNICAL DATA

REV.00

PRIMEA Chapter 02

REV. 02 - Mar. 07

2.1 Product and component technical data

Power supply and output: 230 V~, 50 Hz, 1500 W / 120 V~,50/60 Hz, 1300 W

Temperature control: 2 (NTC) variable resistor sensors – transmit the value to

the electronic board

Safety system: Thermostat at 170°C with manual reset on

both heaters + 192° fuse

Coffee heat exchanger output:

Stainless steel

Steam heat exchanger output

Stainless steel

1300 W - to dispense coffee and hot water

1090 W – for steam delivery

Motor-driven tray 24 V stepper motor

Water levelsensor Capacitive sensor

Gearmotor: DC motor (24 V) in two directions

of rotation

Cup warmer plate: Activated via MENU display

PTC Type

Pump: Ulka reciprocating piston type with thermal cutout at

100°C

48 W, 230 V, 50 Hz, Type EP5 GW

41 W, 120 V, 50 Hz

approx. 13 - 15 bars

Pressure relief valve: Opening at approx. 17 - 19 bars

Water ﬁlter: In tank

Coffee grinder: DC motor with ceramic plate

grinders

Coffee strength control Hall sensor – Pulse control. Dose adjustment can

be set from 7 – 10 g.

Multi-function valve Beverage selection control

Cappuccino valve Enables automatic frothing

Amps: During heating phase

approx. 5.6 A to 230 V / 10.8 A to 120 V

Energy consumption: On Stand –By approx. 4.6 Wh in machine ready status no

beverages dispenses 39 Wh 4.5 A (230 V)

Dimensions: l x h x d in mm: 350/390/430

Weight: 14 kg

Water tank holds: 1.75 l

Coffee container capacity 350 g. pre-ground coffee

Milkcontainer capacity 0.32 l.

Heat exchanger capacity: approx. 10 cc

Water circuit ﬁlling time: approx. 10 sec on ﬁrst ﬁlling cycle

Heating time: approx. 55 sec.

Dispensed drink temperature: approx. 73°C - 83°C

Grinding time: approx. 6-8 sec.

1/3

PRIMEA Chapter 02

REV. 02 - Mar. 07

Grounds drawer

Service

door

Main on/off

switch

Pre-ground

coffee bin

Pre-ground coffee

container lid

Pre-ground coffee

container

Cup

warmer

Touchscreen

display

SBS

Brew

group

Drip

tray

Button to raise/lower

drip tray

Milk tank com-

partment

Water tank

Hot water dispense

pipe (spout)

Brew group Drip tray

2.2 Internal / external machine components

2/3

External:

PRIMEA Chapter 02

REV. 02 - Mar. 07

Internal:

Gearmotor unit

compartment

Multi-way valve

Boiler unit

Pump

assembly

Coffee grinder

Door

microswitch

Cappuccino maker

unit

Power board

PRIMEA Chapter 02

3/3

REV. 02 - Mar. 07

CHAPTER 3

BRIEF

INSTRUCTIONS

REV.02

PRIMEA Chapter 03

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