Saeco Prime line Operating manual

REV01 - Aug. 06

Ideas with Passion

TECHNICAL SERVICE

MANUAL

PRIMEA

LINE

Issue May 2006

This document and relative information herein are provided without liability deriving from any errors or omissions. Furthermore,

no part may be reproduced, used or collected with the exception of that authorised in writing or in accordace with a contractual

clause.

REV01 - Aug. 06

Ideas with Passion

PRIMEA TECHNICAL SERVICE MANUAL (Rev.01 Aug 06)

1. Introduction (rev.00)

1.1 Documentation required

1.2 Tools and equipment required

1.3 Safety warnings

2. Technical data (rev.00)

2.1 Product technical data

2.2 Internal / external machine components

3. Summarised instructions (rev.01)

3.1 Client and programming menu (rev.00)

3.2 Maintenance and cleaning (rev.01)

4. Diagrams (rev.00)

4.1 Wiring diagram (rev.00)

4.2 Component load table (rev.00)

4.3 Water circuit diagram (rev.00)

5. Troubleshooting (rev.01)

5.1 Primea Touch and Touch Plus test functions (rev.01)

5.2 Primea Touch e Touch Plus diagnosis function (rev.01)

5.3 Primea Ring test functions (rev.01)

5.4 Primea Ring diagnosis function (rev.01)

5.5 Error messages for Service personnel (rev.01)

6.5 Problem, Cause, Remedies (rev.01)

6. Operating logic (rev.01)

6.1 Multi-way valve (rev.01)

6.2 Auto cappuccino facility (rev.00)

6.3 Motorized tank (rev.00)

6.4 Prima water (rev.00)

6.5 SBS valve (rev.00)

7. Component assembly / disassembly (rev.01)

7.1 Top cover (rev.00)

7.2 Right side cover (rev.00)

7.3 Left side cover (rev.00)

7.4 Coffee dispenser (rev.00)

7.5 Electronics (rev.00)

7.6 Gearmotor (rev.00)

7.7 Pump (rev.00)

7.8 Boiler and multi-way valve assembly (rev.00)

7.9 Boiler (rev.00)

7.10 Multi-way valve (rev.01)

7.11 Oetiker clamp assembly and disassembly (rev.00)

7.12 Coffee grinder (rev.00)

7.13 Grinder adjustment/disassembly and assembly

7.14 Strength adjustment (rev.00)

7.15 Autocappuccino (rev.01)

7.16 Motorized drip tray (rev.00)

8. Maintenance schedule (rev.01)

8.1 Routine maintenance Check list (rev.01)

9. Exploded drawing (rev.00)

PRIMEA Contents

1/1

REV01 - Aug. 06

Ideas with Passion

SECTION 1

INTRODUCTION

REV.00

PRIMEA Section 01

REV01 - Aug. 06

Ideas with Passion

1.1 Documentation required

The following technical documentation is required for repairs:

Instruction booklet for speciﬁc model

Technical documentation for speciﬁc model (diagrams, exploded drawings)

1.2 Tools and equipment required

As well as the standard equipment, the following tools are required.

1 Special screwdriver with Torx T15 tip and Pozi Drive screwdriver

for casing and work on the coffee grinder.

1 Digital thermometer with full scale of 200°C

Must be suitable for measuring in liquids and on surfaces.

1 set of pliers for Oetiker clamps

1 pincer

1.3 Safety warnings

Before starting operations on the machine, consult the relative instruction booklet.

Observe all current standards related to repairs of domestic appliances.

Always disconnect the power plug from the mains before carrying out repairs. Simply turning

off the main switch is not sufﬁcient to prevent electrical discharge.

This domestic appliance is rated with insulation class I.

On completion of repairs the insulation and dielectric rigidity tests must be performed.

1/1

PRIMEA Section 01

REV01 - Aug. 06

Ideas with Passion

SECTION 2

TECHNICAL DATA

REV.00

PRIMEA Section 02

REV01 - Aug. 06

Ideas with Passion

2.1 Product and component technical data

Power supply and output: 230V AC, 50 Hz, 1500 W

Temperature control: 2 (NTC) variable resistor sensor - transmits the value

to the electronic board

Safety system: Thermostat at 170°C with manual reset on

both heaters + 192° fuse

Coffee heat exchanger output:

Stainless steel

Steam heat exchanger output:

Stainless steel

1300 W - to dispense coffee and hot water

1090 W - to dispense steam

Motorized tank: 24v stepper motor

Water level sensor: Capacitive sensor

Gearmotor: DC motor (24 V) in two directions

of rotation

Cup warmer plate: Enabled via display “MENU

Type PTC

Pump: Ulk a reciprocating piston type with thermal cutout at

100°C

48W, 230V, 60 Hz, Type EP5 GW

approx. 13-15 bar

Pressure relief valve: Opening at approx. 17-19 bar

Water ﬁlter: In tank

Coffee grinder: DC motor with ceramic plate

grinders

Coffee dose control: Hall sensor - Pulse control. Optional

coffee strength adjustment from approx. 7 - 10.5 g.

Multi-function valve: Beverage selection control

Cappuccino valve: Enables automatic frothing

Amps: During heating phase- approx. 5.6 A

Energy consumption: In Stand -By approx. 2.9 Wh

In machine ready status, no beverages dispensed 53Wh

Dimensions: l x h x d in mm: 350/390/430

Weight: 14 kg

Water tank capacity: 1,75 0.32 l.

Coffee container capacity: 350 g. coffee in beans

Milk container capacity: 0.32 l.

Heat exchanger capacity: Approx. 10 cc

Water circuit ﬁlling time: Approx. 10 sec on ﬁrst ﬁlling cycle

Heating time: Approx. 45 sec.

Dispensed beverage temperature: Approx. 73°C - 83°C

Grinding time: Approx. 8-10 sec.

1/3

PRIMEA Section 02

REV01 - Aug. 06

Ideas with Passion

Dregsdrawer

Service

door

Main switch

Pre-ground

coffee shoot

Coffee bean hopper

cover

Coffee bean

hopper

Cup warmer

plate

Touchscreen

display

SBS

Dispensing

head

Drip tray

Button for lifting/lowering

drip tray

Milk container

compartment

Water tank

Hot water dispense pipe

(spout)

Brew group Liquid tray

2.2 Internal / external machine components

2/3

External:

PRIMEA Section 02

REV01 - Aug. 06

Ideas with Passion

Internal:

Gearmotor

unit compartment

Multi-way valve

Water

heater unit

Pump unit

Coffee grinder

Door

microswitch

Cappuccinatore

unit

Power board

PRIMEA Section 02

3/3

REV01 - Aug. 06

Ideas with Passion

SECTION 3

BRIEF

INSTRUCTIONS

REV.01

PRIMEA Section 03

REV01 - Aug. 06

Ideas with Passion

3.1 Client and programming menu

Client menu: to access, press “Programming menu”

Machine settings: adjust main machine parameters

beverage

selection

coffee

preparation

main

machine

settings

timer

settings

main-

tenance

standby

The programming menu appears as illustrated below:

Machine function

programming

Maintenance

(appliance cleaning)

Detailed beverage

programming

-Current date and time

-Standby timer

-Set on/off

times during the day

specials additional

functions

Special functions

Set appliance to

standby

Extra functions

Go back to main menu

water

ﬁlter

machine

settings

language

rinse

tones and

buzzer

alarms

Cup illumination on/off

Set menu language

Set/enable buzzers

Set machine operation

by means of the “Prima

water” ﬁlter”

Set circuit rinse

lock water

hardness

Set display colour

brightness Set water hardness

cup

illumination

cup warmer

plate

Set cup warmer operating

mode

Go back go back to

restore

default

settings

1/5

Sub-menu

PRIMEA Section 03

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