Royal Sovereign 1050 User manual

Royal Sovereign LAMINATORS

OWNER'S MANUAL

RSH-1050/1650 ,RSR-685/1050

PLEASE READ AND SAVE INSTRUCTIONS

- 1 -

TOPICS PAGE

INSTRUCTION ----------------------------------------------------------------------- 3

SAFETY PRECAUTIONS ----------------------------------------------------------- 3

CHARACTERISTICS ----------------------------------------------------------------- 4

SPECIFICATIONS --------------------------------------------------------------------- 4

NAMES OF MAJOR PARTS OF MACHIN-------------------------------------------

HOW TO INSTALL THE REWINDER ---------------------------------------------

HOW TO INSTALL THE UNWINDER ------------------------------------------------ 8

SETTING UP FILM ------------------------------------------------------------------- 9

HANGING FILM ----------------------------------------------------------------------- 10

1.HOT FILM ----------------------------------------------------------------------------

2.COLD FILM --------------------------------------------------------------------------

CONTROL OF ROLLER PRESSURE ---------------------------------------------

INSTRUCTIONS FOR CONTROL PANEL ---------------------------------------

1.LCD WINDOW ---------------------------------------------------------------------

2.FUNCTIONS OF BUTTONS ----------------------------------------------------

3.HOW TO USE BUTTONS ----------------------------------------------------

LAMINATING STEPS ------------------------------------------------------------------ 20

1.HOT LAMINATING -------------------------------------------------------------

2.COLD LAMINATING --------------------------------------------------------------

TIPS FOR REMOTE CONTROL AND FOOT SWITCH ------------------------

METHOD FOR USING CUTTER -----------------------------------------------------

*.CROSS CUTTER -------------------------------------------------------------------

IMPORTANT SAFETY CONCERNS ---------------------------------------------- 24

MAINTENANCE --------------------------------------------------------------------------

IT'S NOT OUT OF ORDER ----------------------------------------------------------

SPARE PARTS -------------------------------------------------------------------------

WARRANTY ----------------------------------------------------------------------------- 26

SPEED & TEMPERATURE ADJUSTMENT---------------------------------------- 27

20~21

6~7

16~19

TABLE OF CONTENTS

- 2 -

Thank you for purchasing a Royal Sovereign Roll Laminator. It has been

designed and manufactured to provide years of continuous service in the

professional environment. To insure high quality lamination, please read

this instruction manual thoroughly. This manual will provide you with complete

operating and maintenance information. For additional product support or

factory-direct ordering information. Call Royal Sovereign Customer Service at

1-800-397-1025.

The safet

recommendations outlined in this section are to be read,

understood and followed before operating machine.

Kee

this information for future reference. Failure to com

of the

following safety procedures could result in serious personal injury.

1. To prevent the possibility of electrical shock, do not immerse machine in water

or permit liquids to spill inside.

2. Do not allow articles of clothing (neckties, scarves, papers, etc.) near front or

rear machine openings as they could get caught by rollers and be pulled inside,

causing personal injury.

3. Do not insert sharp objects into front or rear machine openings. Do not place

anything in feed tray openings of machine other than appropriate laminating

materials or pouches.

4. Do not attempt to laminate items that exceed total recommended material

thickness.

5. Do not operate machine for any other purposes than its intended use.

6. Do not operate machine if electrical plug or power cord is damaged.

7. Turn off the power when unattended or not in use. Unplug machine before

moving it or when it is not in use for an extended period of time.

8. This machine is intended for indoor use only.

9. Do not alter or extend electric plug. Plug is configured for appropriate electrical

supply.

10. The socket-outlet shall be installed near the equipment and shall be easily

accessible.

SAFETY PRECAUTIONS

INSTRUCTION

- 3 -

RS Roll Laminator Line is advanced laminators with time transcendental desi

utilizin

the latest in laminatin

technolo

It is desi

ned for

ou to set tem

erature and s

eed as necessar

and have the

machine remember

our settin

s. Also,

ou can laminate an

thin

at hi

h s

eed,

regardless of thickness of material and type of film.

Remote control device allows for control of the machine from the front or rear.

Foot-Pedal Switch allows for hands-free operation.

It is also designed for convenient use by anyone through the simple procedure of

adjusting film tension in accordance with the thickness of film and materials to be

laminated.

15.0mm

(0.6inch)

13.0mm

(0.5inch)

Ass'y Stand

YesYes

Yes

Take-Up

Cutter-Cross

Switch-Foot

Max. Laminating Speed

100Kg

Film Alignment

32 - 250micron

(1.3-10mil)

Yes

1Cooling Blowers

COLD and WARM Laminating

Weight 300Kg

Voltage/Cycles

Power Consumption

2m/min

Max. Laminating Width

6.5ft/min

(220.5lbs)

Max. Laminating Thickness

Film thickness

RSR-1050 RSH-1050

AC100~120V, 50/60Hz

(660lbs)

140Kg

(308.6lbs)

Yes

No Yes

Yes Yes Yes

1400x650x1220mm 1070x650x1220mm

SPECIFICATIONS

CHARACTERISTIC

Dimensions(w x d x h)

Description

1960x650x1210mm

(77.2x25.6x47.4in) (42.1x25.6x48.0in)

RSH-1650 RSR-685

(55.1x25.6x48.0in)

3000w

AC220~ 240V, 50/60Hz

2000w3300w

685mm

13.1ft/min

Yes

6.5ft/min

(41.3inch)

1050mm1650mm

(64.9inch)

Yes

4m/min 2m/min 4m/min

13.1ft/min

(27inch)

Yes

Wired Remote Control

YesYes

Yes Yes

- 4 -

NO RSR-1050 RSR-685

14 ○○

○

○○○

○

○○

○

○○

○

○○

PART NAME

FRAME-GUIDE,PAPER

○○

NAMES OF MAJOR PARTS OF MACHINE

○○

FOOT SWITCH

RSH-1050

○

RSH-1650

○○○

○

TABLE-FRONT

○

ASS'Y-STAND

TAKE-UP SWITCH

TAKE-UP BOBBIN

IDLE BAR

HOT ROLLER

HOT METAL ROLLER

REMOTE CONTROL SWITCH

CONTROL PANEL

PRESSURE LEVER

TENSION CONTROL KNOB

SAFETY COVER

FILM ALIGNMENT KNOB X

○

- 5 -

1. Disassemble both the Right cover and the Left cover. (Note :Turn the fastening nut of the Emergency

switch counterclockwise and disaasemble the Emergency switch before disassembling the Right cover.)

2. Disassemble the Rear cover.

3. Disassemble the power switch bracket which is located at the left side of the machine.

4. Put the Plate-Rewinder L on the outer side of the frame as shown in the following figure

and fasten it with six M5 screws.

5. Put the Plate-Rewinder R on the outer side of the frame as shown in the following figure

and fasten it with six M5 screws.

6. Insert the male connector from the Rewinder motor into the female connector from the

How to install the rewinder

M5 screw 6EA

Power switch bracket

Plate-Rewinder L

Plate-Rewinder R

- 6 -

take -up motor.

7. Assemble the Right cover letting the wires go through the slot which is located at the rear side

of the Right cover.

8. Put the Power switch bracket on the Plate-Rewinder L and fasten it with two M4 screws.

How to install the unwinder

Female Connector from

take-up motor Male Connector from

rewinder motor

Power switch bracket

Plate-Rewinder L

- 7 -

1. Put the Plate-Unwinder R on the inner side of the frame as shown in the following figure

and fasten it with four M6 hexagonal bolts.

2. Put the Plate-Unwinder L on the inner side of the frame as shown in the following figure

and fasten it four M6 hexagonal bolts.

SETTING UP FILM

주 름 방 지 부

열 판

주 름 방 지 부

열 판

표 시 창

버 튼 부

M6 hexagonal

bolt

Plate-Unwinder R

- 8 -

1. Set the glossy side of upper/lower film to face the heat.

( Glossy side is PET film and matte side is thermal polymer laminating film.)

2. Like picture 1, insert core into the left side of upper/lower film shaft.

3. Like picture 2 and 3, insert core into the right side of upper/lower film.

4. Like picture 4 and 5, adhere core closely.

(Make the right/left direction of fixing screw consistent.)

5. Locate film in the middle, and then fasten core fixing screw.

HANGING FILM

Picture 1

Upper Film

Lower Film

Upper Film

Lower Film

Picture 2

Picture 3

Picture 4

Picture 5

Core Fixing

Screw

- 9 -

1. HOT FILM

RSH-1050/1650 RSR-685/1050

1. Insert bar into the core of the roll film then place the bar on the machine.

2. Place the Pressure Lever (on the right side of machine) to the open mode at 15mm.

3. Insert a piece of wide cardboard (guiding paper/carrier) between the rollers.

4. Pull the film from the upper roller passing over the upper idle bar to the upper roller

and put it on the roller.

5. When temperature reaches 80℃（176°F）, resin starts melting and films turn to be

transparent.

6. Place the film from lower shaft beneath the film from the upper roller which is already

melting and unwind films of both rollers 30~40Cm(1~1.3ft) for loosing the tension.

7. Set the pressure Lever to the 1mm.

8. Set speed at 1 and press Run button. The films will be fed into the machine and will

come out from the rear site of machine.

9. Check the status of lamination and place the pressure lever at lamination mode.

2. COLD FILM

UPPER ROLL FILM

UPPER IDLE BAR

HOT ROLLER

LOWER IDLE BA

LOWER ROLL FILM

HOT METAL ROLLER

LOWER ROLL FILM

LOWER IDLE BAR

UPPER ROLL FILM

UPPER IDLE BAR

ROLLER

TAKE UP DEVICE

COLD FILM

TAKE UP DEVICE

COLD FILM

- 10 -

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