Royal Enfield ELECTRA User manual

Watsonian Squire Ltd, 70 Northwick Business Centre, Blackley, Glos, GL56

9RF

Telephone: 01386 700907

Fax: 01386 700738

E-mail: [email protected]

Web site: www.royal-enfield.com

www.hitchcocksmotorcycles.com

( )

www.hitchcocksmotorcycles.com

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(__

PREFACE

Bullet Electra is fitted with a 500cc, four stroke, lean burn engine and a 5-speed gear box.

This Service manual has been prepared mainly

acquaint the user to the construction

the

Royal Enfield product and to guide

the basic servicing, periodical maintenance, systematic

disassembly and inspection procedures, of various parts

the motorcycle. It also aims at

introducing the latest field tested practices and major factory approved repairs to the Royal

Enfield technician.

Due to continuous improvements, there may be variation

the product.

We have endeavored to make this manual user friendly. However, we welcome your valuable

suggestions for improvements.

Wishing you all the best and Happy Riding.

Service Head Quarters,

Royal Enfield

SRM ISSUE 2

Part No. 597394A

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FOREWORD

PREPARATION FOR SERVICE

Good preparation is very important for efficient service work. A clean work area at the start of

each job will allow you to perform the repair as easily and quickly as possible, and will reduce the

incidents of misplaced tools and parts. A motorcycle that is excessively dirty should be cleaned

before work starts. Cleaning will occasionally uncover sources of trouble. Tools, instruments and

any parts needed for the job should be gathered before work is started. Interrupting a job to

located tools

parts is

unnecessary distraction and causes needless delay. Tools required

for special service work are listed

Section 02.

USE

GENUINE REPLACEMENT PARTS

When replacement parts are required, use only genuine Royal Enfield parts. Failure to do so

may result

product malfunction and possible injury to the driver and or passenger.

SERVICE BULLETINS

addition to the information presented

this Service Manual, Royal Enfield will periodically

issue Technical Service Bulletins. These Bulletins cover interim engineering changes and

supplementary information.

IMPORTANT NOTICE

All images shown are for reference to explain and need not

exactly the same on the model

you own. Technical specification are subject to change without prior notice.

Because of changes that may occur

the manufacturing process since the Service Manual was

printed, it is possible some instructions, illustrations, pictures or designs found within this manual

may differ

tom

those found on the vehicle. However the technical information found within this

manual was correct at the time it was approved for publication.

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HOW

USE

YOUR

SECTION

FOUR

SERVICE

MANUAL

ENGINE

Your Service manual is divided into numbered Disassembly

r sections arranged for quick, easy reference.

Sections are subdivided into subjects. Subject Inspection

( information is presented in the following order: Assembly

SECTION

ONE

(

INTRODUCTION

SECTION

FIVE

ELECTRIC

START

( The manual and its arrangements

(

SECTION

TWO

SECTION

SIX

(·

GENERAL

SPEED

GEAR

BOX

Salient features

( Four stroke cycle operation

SECTION

SEVEN

Technical specifications

TCI

(TRANSISTORIZED

COIL

C Bearings used

IGNITION)

SYSTEM

Tools and equipments

( Lubrication system

SECTION

EIGHT

(

SECTION

THREE

CARBURETOR

(

PREVENTIVE

MAINTENANCE

SECTION

NINE

( Running-in

STEERING

SUSPENSION

Recommended lubricants Front Fork

Service data Gas Shock absorbers

Torque Specifications

Periodical maintenance

Cleaning and assembly precautions

SECTION

TEN

WHEELS

BRAKES

Front wheel & brake

Rear wheel & brake

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SECTION

ELEVEN

ELECTRICALS

Battery

Spark Plug

c_.

Checking methods

SECTION

TWELVE

TROUBLE

SHOOTING

NOTE

avoid needless disassembly, carefully read

all related service information before repair

work is started. ·

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(

(__

SECTION

ONE

(

www.hitchcocksmotorcycles.com

(

THE

MANUAL

AND

ITS

ARRANGEMENTS

This

manual

for

service

personnel

undertaking

preventive

and

break

down

maintenance of Bullet Electra motorcycle.

Pictorial presentation of various activities,

make this manual easyto understand and user

friendly.

PAGE NUMBERS

The topics

this manual are divided into

Sections

to 12. Page numbers for each

section starts with 01. Thus, page 05-10

indicates 10th page of section

INDEXES

'Contents' provides subjectwise index.

WEAR LIMITS

AND

TORQUE

SPECIFICATIONS

Section 3 contains data pertaining to the wear

limits and the torque specification chart.

Wear limits are given as new min, new max

and service limits. Their significance.

-Life of the component

-Service limit

-New Max

-New Min

New components must be within new min and

new max limits. We

can

reuse used parts within

service limits. Use of parts beyond service limit

reduces the operating life of the component

after the service.

NOTES give general information.

CAUTION

relates to activities that are

important for the success of the work;

Non-adherance may result

functional

failures of the assembly.

TOOLS AND EQUIPMENTS

General section contain special tool & usage

and general tools lists.

Note:

Proper service and repair

improtant for

the

safe and reliable operation of

all

mechanical

products

The

service

procedures

recommended and described

this Service

Manual are effective methods for performing

service operations. Some of these service

operations require the use of tools specially

designed for the purpose. These special tools

should

used when and as recommended.

SAFETY

Every

care

taken

ensure

that

the

information given

this manual are correct

and accurate. However, Royal Enfield does not

assume responsibility for any damage, loss or

injury caused to the vehicle or the service

person due to errors

omissions in this

manual.

PRODUCT CHANGE

Continous product improvements may lead to

changes

parts used or service procedure

followed

Bullet Electra without any notice

to the user

this manual.

All

images shown are for reference to explain

the service procedure and need not be exactly

the same for the model.

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