Rexel S16 Building instructions

DEM Page 1 of 43 FEBRUARY 07

PAPER SHREDDER

S16

ILLUSTRATED

PARTS LIST

AND

SERVICE INSTRUCTIONS

Acco Service Division,

Halesowen Industrial Estate, Hereward Rise, Halesowen, West Midlands B62 8AN

Telephone 0845 658 6600 Fax 0121 501 3991

DEM Page 2 of 43 FEBRUARY 07

CONTENTS

HEADING PAGE No

ILLUSTRATED PARTS LIST INDEX 3

SERVICE INSTRUCTIONS INDEX 4

PREFACE 5

INSTALLATION 17

MODEL SPECIFICATION 38

WIRING DIAGRAMS 39 TO 42

AMENDMENT RECORD 43

DEM Page 3 of 43 FEBRUARY 07

PAPER SHREDDER INDEX

S16

ILLUSTRATED PARTS LIST

SECTION INDEX

PAGE No ISSUE NO

1 FRAME AND COVER PANELS ASSEMBLY 6 & 7 2

2 CASING ASSEMBLY 8 & 9 2

3 CUTTING HEAD 10 & 11 2

4 BIN ASSEMBLY 12 & 13 2

5 ELECTRICS 14 - 16 2

PAPER SHREDDER INDEX

S16

DEM Page 4 of 43 FEBRUARY 07

SERVICE INSTRUCTIONS

SECTION INDEX

PAGE No ISSUE NO.

1 INSTALLATION AND SAFETY 17 2

2 LUBRICATION OF CUTTING HEAD 18 2

3 FEED CHUTE REMOVAL AND REPLACEMENT 19 2

4 REMOVAL OF CASING 20 & 21 2

5 CUTTING HEAD ADJUSTMENT 22 2

6 REPLACING DRIVE BELT 23 2

7 REPLACING CUTTING HEAD 24 2

8 REPLACING GEARBOX 25 & 26 2

9 CUTTERS AND STRIPPER REPLACEMENT 27 2

10 MOTOR REPLACEMENT 28 2

11 SWITCH PANEL REPLACEMENT 29 2

12 ELECTRONIC ADJUSTMENTS (REED

SWITCHES) 30 & 31 2

13 ELECTRONIC ADJUSTMENTS (SENSING COIL) 32 2

14 PCB REPLACEMEMT (REED SWITCHES) 33 2

15 PCB REPLACEMENT (SENSING COIL) 34 2

16 CONTACTOR REPLACEMENT 35 2

17 HINGED GATE SAFETY REPLACEMENT 36 2

18 BIN FULL SWITCH REPLACEMENT 37 2

19 FACTORY POTENTIOMETER SETTINGS 38 2

19 SPECIFICATION 38 2

20 WIRING DIAGRAMS 39 TO 42 2

PAPER SHREDDER INDEX

DEM Page 5 of 43 FEBRUARY 07

S16

PREFACE

SERVICE PREPARATION

This manual provides the instructions for the replacement of all the components that may become worn or

damaged during normal usage of the machine.

“Illustrated Parts Lists” - For each machine give full details of the replacement part numbers

with supporting diagrams to show the location of the components.

“Service Instructions” - For each machine give the recommended servicing procedure

with supporting pictorial diagrams for added clarity

WARNING

1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply.

2. Disconnect the electrical mains supply before removing any covers.

3. The machine MUST have a sound Electrical Earth Connection.

NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL OVERLOAD CUT-OUT

Product Testing after Servicing or Repair.

IMPORTANT. If any electrical component has been changed, an electrical connection broken and

remade, or any wiring disturbed, the product being repaired or serviced must be flash tested or PAT

tested. This test must be carried before a product is handed back or returned to the customer or

returned to stock. The test must be appropriate for the machine being repaired. E.g. double insulated

or earthed. A competent person should conduct the test and keep a log of all machines tested, the

serial number of the machine, the details of the test, the test results and the date the test was carried

out.

PAPER SHREDDER S16 SECTION 1

ILLUSTRATED PARTS LIST

DEM Page 6 of 43 FEBRUARY 07

FRAME & COVER PANELS ASSEMBLY

NO PART NO DESCRIPTION QTY COMMENTS

1 25384 REAR COVER PANEL 1

2 25400 LH FRONT COVER PANEL ASSY 1

3 A25065 FRAME ASSEMBLY 1

4 TRU67 GRIP RING 1

5 SCM43 M3 X 20 POZI PAN SCREW 2

6 NM8 M5 NUT 4

7 25238 SAFETY SWITCH BRACKET 1

8 SHK3 M5 SHAKEPROOF WASHER 8

9 SHK1 M3 SHAKEPROOF WASHER 4

10 NM7 M3 NUT 2

11 SL23-12 DOOR CATCH MAGNET 1

12 25418 LINKAGE ASSEMBLY 1

13 25244 LINKAGE BRACKET 1

14 SCM40 M5 X 12 POZI HEAD SCREW 4

15 D25398 RH FRONT COVER PANEL ASSY 1

16 SL18-281 HANDLE 1

17 SL18-184 LOCKING CASTOR 2

SL18-297 NON-LOCKING CASTOR 2

18 PLN5 M8 PLAIN WASHER 16

19 SHK5 M8 SHAKEPROOF WASHER 16

20 SCM38 M8 x 16 HEX HEAD SCREW 16

21 D25402 DOOR ASSEMBLY 1

22 25419 HINGE 1

23 RTS37 POP RIVET 20

24 SCM15 M6 x 12 SCREW HEX HEAD 11

25 PLN4 M6 PLAIN WASHER 11

26 SHK4 M6 SHAKEPROOF WASHER 11

ISSUE 2

PAPER SHREDDER S16 SECTION 1

ILLUSTRATED PARTS LIST

DEM Page 7 of 43 FEBRUARY 07

FRAME & COVER PANELS ASSEMBLY

ISSUE 2

PAPER SHREDDER S16 SECTION 2

ILLUSTRATED PARTS LIST

CASING ASSEMBLY

DEM Page 8 of 43 FEBRUARY 07

NO PART

NO DESCRIPTION QTY COMMENTS

25467 TOP COVER ASSY COMPLETE 1 Consists of Item Nos.

1 25397 SIDE PANEL UPPER CASE LH 1

2 25396 REAR PANEL UPPER CASE 1

3 NM8 M5 HEXAGON NUT 2

4 SHK3 M5 SHAKEPROOF WASHER 2

5 PLN3 M5 PLAIN WASHER 2

6 39019 LOCATING PEG 2

7 D000309 OILING/WARNING DECAL 1

8 45659 PLASTIC CAP 2

9 SCM122 M5 x 20 SOCKET CAP SCREW 2

10 A25434 FEED CHUTE 1

11 25394 FACIA PANEL 1

12 25080 SIDE PANEL UPPER CASE RH 1

13 SCM81? M4 x 12 COUNTERSUNK RAISED

HEAD SCREW 4

14 1000748 REXEL LOGO DECAL 1

15 D000238? FACIA DECAL 1

16 25072 SIDE PANEL CASE LH 1

17 D000157 ? INSTRUCTION DECAL 1

18 RPS16 RATING PLATE 1

19 RTS19 POP RIVET 2

20 25073 SIDE PANEL CASE RH 1

21 PLN4 M6 PLAIN WASHER 4

22 SHK4 M6 SHAKEPROOF WASHER 8

23 SCM13? M6 x 40 HEXAGON HEAD SCREW 4

24 25143 FRONT PANEL CASE S/W ASSY 1

25 SCM31 M6 x 30 HEXAGON HEAD SCREW 4

26 25094 FEED SHELF 1

27 25075 REAR PANEL 1

28 NM5 M6 HEXAGONAL NUT 4

ISSUE 2

PAPER SHREDDER S16 SECTION 2

ILLUSTRATED PARTS LIST

CASING ASSEMBLY

DEM Page 9 of 43 FEBRUARY 07

ISSUE 2

PAPER SHREDDER S16 SECTION 3

ILLUSTRATED PARTS LIST

CUTTING HEAD

DEM Page 10 of 43 FEBRUARY 07

NO PART

NO DESCRIPTION QTY COMMENTS

25449 CUTTING HEAD COMPLETE 1 Comprising Item Nos.

1 D25435 INFEED EXTENSION 1 2

2 D25440 PAPER GUIDE 2 UP TO S/N 661559

3 D25454

BR22 PAPER GUIDE

BEARING C/W SNAP RING 2

2 FROM S/N 661559

4 BR15 BEARING 2

5 D25443 STRIPPER BAR 2

6 D25445 CUTTER DRIVE SHAFT 1

7 D25446 CUTTER DRIVEN SHAFT 1

8 D25437 CUTTER 268

9 KEY31? KEY 8 x 7 x 18 (ROUND ONE END) 2

10 D25444 COLLAR 2

11 TAB5 TAB WASHER 40 2

12 NM29 NUT NOTCHED M40 x 1.5 2

13 D25436 MOTOR DUST COVER 1

14 45966 TIE ROD 4

15 45535 SUPPORT BUSH 2 NOLONGER FITTED

16 D25427 BIN FULL FLAP 1

17 D25448 DEFLECTOR PLATE 1

18 A25429 SIDE PLATE LH ASSEMBLY 1 COMPRISING

19 D25439BI STRIPPER LOCATION PLATE LH 1

20 D25438 STRIPPER LOCATION PLATE RH 1

21 NM22 NUT NYLOC M8 2

22 D25442 GEARBOX COVER 1

23 45737 2nd STAGE PLANET CARRIER 1

24 TRU84 GEAR CASING CIRCLIP 1

25 A25428 SIDE PLATE RH ASSEMBLY 1 COMPRISING

26 PLN5/L WASHER PLAIN 6

27 SHK5 SHAKEPROOF WASHER 16

28 SCM32 M8 x 20 HEX HEAD SCREW 8

29 SCM38 M8 x 16 HEX HEAD SCREW 10

30 45541 DE-JAM KICK PLATE 1

31 45539BI SPACER 2

32 SL22-82 BELT 1

33 45667 GEARBOX COMPLETE 1

34 D25441 REAR HEAD SUPPORT PANEL 1

35 TRU70 CIRCLIPS 3

36 D45973 STRIPPERS 268

37 45585 COLLARS 2

ISSUE 2

PAPER SHREDDER S16 SECTION 3

ILLUSTRATED PARTS LIST

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